Hi all (and specially
DukeLeJeune 
)
I am building a pair of 1x15 cabs, one of them with a horn, the other without. I work on this every now and then, so it is taking so many weeks.
When I started to simulate crossovers (with the goal to re-use or modify a good PA cross-over for sub-optimum performance) I discovered 2 or 3 things:
1) This is anything but trivial, crossovers can degrade a bit a good cab with a good design, or ruin it with a bad design.
2) I've got a couple of subtle additional problems due to the particular impedance curve of my compression driver, as
DukeLeJeune anticipated weeks ago. Fortunately this Z curve seems to come from the UNLOADED compression driver, I measured impedance in the lab with the horn and things did change for the good.
3) In traditional 2-way designs with 2nd order filters, tweeter and woofer are connected with opposite polarities. This way, at the cross-over frequency phase lead / lag are +90 and -90 degree, so at this frequency sound from both drivers is in phase.
However, when using my horn it will generate a wavefront ("sound") some 15 cm deeper than the woofer. This is some 440us of delay. And this is almost exactly just half a cycle at my crossover freq. (1200 Hz) !!
So, at least in simulation, I get a much better blend if I DON'T reverse polarity in the tweeter.
Above crossover I get some "comb filtering", but I can limit it to less than +/- 1.5 dB. And this will be "on axis": My response "off axis" will be much better in this range (1.5 to 3 KHz). Simulated "combing" is negligible at higher freqs.
Is this a well-known effect and I am re-discovering the wheel? In case the subject is not in "cabs for dumbs manual", does it make sense? Anybody out there considering the effect of delay from the depth of horns?
Thanks a lot!