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10-24-2010, 11:30 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | Homemade Cabinet Re-do: Rhino Tolex
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So, I wrestled this old thing out of the basement and decided a few weeks ago to give it a facelift and a new speaker. I built it with my father around 1990 out of walnut (top and bottom), teak (sides), one piece of ply (back) and an inner shell of particle board. Years ago the JBL I had in it gave out, and I went on to other cabinets. 
Started to fill some of the holes with putty, and pulled the fiberglass (?!) insulation out of it. (well, at least the speaker wasn't cold!)
I've also pulled that little Marshall logo and skull-axe off, as well as the old speaker grill (from an old boombox)
Here's a shot of it back in 1991, the only one I've been able to find...so far. That's me at 19 playing one of my first gigs. 
Last edited by Gubna : 10-24-2010 at 11:33 PM.
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10-24-2010, 11:32 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | Does anyone know if I can use Gorilla Glue on Rhino Tolex?
or, if not, what suggestions do you have?
Last edited by Gubna : 10-24-2010 at 11:34 PM.
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10-25-2010, 07:01 AM
|  | Registered User | | Join Date: Dec 2005 Location: alberta canada | | | I thought gorilla glue expands as it cures and might make a mess. I have used contact cement in the past with good results. | 
10-25-2010, 07:45 AM
| | Registered User | | Join Date: Sep 2009 Location: Miami Florida | | Quote:
Originally Posted by Gubna Started to fill some of the holes with putty, and pulled the fiberglass (?!) insulation out of it. (well, at least the speaker wasn't cold!) | you do know why the batting is in there right?
__________________ Hartke Club #126, Spector Club #188 Gallien-Krueger Club #708 Florida Bassist's Club #163 Quote: |
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10-25-2010, 10:54 AM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | forgive me for not knowing...
"Batting"?
do you mean the extra wood on the inside so there is no parallel walls?
does this cabinet need insulation?
Last edited by Gubna : 10-25-2010 at 11:26 AM.
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10-25-2010, 11:39 AM
| | Registered User Owner, Bill Fitzmaurice Loudspeaker Design | | Join Date: Sep 2004 Location: New Hampshire | | Quote:
Originally Posted by Gubna forgive me for not knowing...
"Batting"?
do you mean the extra wood on the inside so there is no parallel walls?
does this cabinet need insulation? | All cabinets need insulation. | 
10-25-2010, 12:23 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | | 
10-25-2010, 02:58 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | Tolex and speaker showed up today...
I think I have way too much tolex, which means I'll probably have plenty to test with, and maybe even do something else with. | 
10-25-2010, 06:52 PM
| | Registered User | | Join Date: Sep 2003 Location: Cleveland OH / Guangzhou PRC | | | Tolex Gubna,
For attaching tolex, I use DAP 25330 Weldwood non-flammable contact cement (google it for a picture of the can). Low VOCs, decent tack time and easy cleanup.
A can of it should cost about $8 to $10 at the local hardware store. Just make sure you follow the directions (coat both surfaces and let set for 20 minutes or so before applying the tolex to the cabinet. Also make sure you rough up the finished sides of the cabinet with sandpaper to give the adhesive a good surface to adhere to.
Good luck with your project.
BTW, the picture of you as a lad is wonderful, you certainly seemed to be enjoying yourself.
Cheers,
Russ
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10-25-2010, 08:33 PM
| | Registered User | | Join Date: Sep 2009 Location: Miami Florida | | | I've used 3m high strength 90 before without issues. the ramped up version of super 77 for adhesive. 3m also makes rubber vinyl 80. but yeah you need to redo the insulation in your cabinet to help absorb some of the backwave also it helps make the box seem bigger than it is to the woofer
__________________ Hartke Club #126, Spector Club #188 Gallien-Krueger Club #708 Florida Bassist's Club #163 Quote: |
Originally Posted by JimB52 There's Cougars, then there's Sabertooths. | | 
10-25-2010, 10:57 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | I've just redone the insulation with polyurethane bed liner procured from Target this afternoon.
next up, gluing the tolex on.
I guess I'm gonna need some clamps...right? | 
10-26-2010, 06:53 AM
| | Registered User Owner, Bill Fitzmaurice Loudspeaker Design | | Join Date: Sep 2004 Location: New Hampshire | | Quote:
Originally Posted by Gubna I guess I'm gonna need some clamps...right? | I've never used clamps for applying Tolex. You need to google around for a tutorial on how to apply it. The process is similar to applying veneer, so that's where you're most likely to have success in finding instructions. | 
10-26-2010, 10:39 AM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | | 
11-15-2010, 04:09 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | More pics up soon. I'm getting close to finishing it. | 
11-15-2010, 04:14 PM
| | Registered User | | Join Date: Nov 2009 Location: glasgow (on the 16 bus) | | | cant wait to see it
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11-15-2010, 04:51 PM
| | Registered User | | Join Date: Dec 2005 Location: Phoenix. Az. | | Quote:
Originally Posted by Gubna speaker showed up today...
| What-cha get?
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11-16-2010, 01:02 AM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | Eminence Alpha 15A
Handles n Hardware
the first side tolex'd (hardware is just sitting, not yet installed)
Now, I have every side tolex'd and the hardware is on, except for the grill. I'm almost there!
Need to wire it up, next! And I still need an emblem... | 
11-16-2010, 11:43 AM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | It's far from perfect, but the tolex was easier to do than I thought it would be. I hope to wire it up tonight and play through it! | 
11-17-2010, 02:22 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | | Now that I'm getting ready to finish it... is 18 guage wire correct?
anyone? anyone? | 
11-17-2010, 09:22 PM
|  | Registered User | | Join Date: Oct 2006 Location: San Francisco | | |
Last edited by Gubna : 11-17-2010 at 09:30 PM.
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