| What? A lot of circle cuts? Cutting to fit? Where do you get that?
I just finished building two Jack10s. First cabs I've ever built. The only circle cuts in my plans were for the driver mounting. That's it. And even though I have a router, I didn't use it. I traced out the right size circle using a scrap of wood as a compass, then jig-sawed around it. It's mounted in the interior, so it doesn't have to be perfect.
(I did use my router to round-over the edges of the cab, but that's entirely optional, and a sander would do the same job.)
Cutting to fit? Nope. Just cut the panels to the dimensions in the plans, being as accurate as possible, and assemble. There is a tiny bit of trimming necessary to make the ends of the horn flush with the edge of the cab, but again, that's the only "cutting to fit" in my plans.
I do recommend a table saw, as the various panels do need to be cut to the proper dimensions. But that's going to be true for any cab design. You can do it with a hand-held circular saw, but it's quicker and more accurate to use a table saw.
I haven't seen the fEarful designs, but honestly, the Jack isn't that difficult. As Bill mentions in the plans, it's a little bit more involved than a plain box, but not much. |