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Originally Posted by popgadget Last night my Shuttle started making a lot of "white noise". It still worked, but with a lot of hiss. Between sets, I opened it up, removed and reseated the tube and daughter board, and then it was fine. Both the board and the tube seemed to be fully seated prior to me removing them. Has anyone else experienced anything like this? I am concerned about a reoccurrence. Any suggestions? |
If this happens again, give Jeff a call at the factory. One failure mode of a tube as a tiny gas leak of the glass envelope causing impurities (air) into the vacuum that is where the internal components of the tube reside. Normally the electrons flow from the cathode to anode (current is defined the opposite direction) through the vacuum but when molecules of oxygen are present the electrons hit these molecules and generate noise.
The usual place for the leak to occur is the pin seals which are very complex though they look simple. When a tube is manufactured, a vacuum is drawn while the tube is hot and the top nipple is melted and pinched off. A bit of active metal resides on the getter and is flashed (burned) to scavenge any remaining oxygen. The result is the silver metallic deposit on the inside of the tube at the top. You can usually see the getter structure.
My dad designed servo amplifiers (essentially high bandwidth, high accuracy feedback type audio amps) for the aerospace industry using tubes. By far the biggest challenge reliability-wise was that of the tubes themselves. Military screened versions of tubes like the 12AX7 cost many, many times the cost of a consumer version. He remembers paying 10x as much for critical path tubes. That would make a $7.00 tube cost $70.00.