| You might consider finding some scrap corian and try your hand at making one from scratch. Yes, a lot more work, but it will use the same basic tools -- if you can widen the slots on your existing nut well, you can probably make the slots on a new nut -- and if you can get a chunk of corian, your mistakes will be free and you will have your aluminum nut in stock condition to go back to at any time. And even if the corian (or bone, or tusq -- you can obviously get anything) experiment fails, you'll be better prepared to start filing away at the aluminum nut -- increasing the chance that you'll get a good result.
Good luck!
ltt
__________________
Lethargy Tar-Tare: Born of beer and lack of adult supervision. My Feedback |