| I made a neck thru many years ago without the aid of a cnc machine.
Simple enough, I took a piece of mahogany the same width as the truss rod and cut a slot in it deep enough for the truss rod, then sandwiched that in two pieces of maple, I cut the headstock back at an angle to keep the strings tight. I attached a piece of rosewood and cut the neck shape out before hand planing the neck into the correct profile.
Then simply attached two more pieces of mahogany for the body, cut out a shape I liked, profiled the fingerboard, routed the body to take the actives (which I also designed myself), pups and bridge. Hand finished the body using 40 coats of hand sanded varnish (over 3 weeks) fitted the hardware and actives and played it.
It was part of my Design and Tech 'A' level project so I have detailed notes (somewhere) of everything I did.
Not sure where it is now though. I lent it out a few years ago and lost track of it... I think I'll spend this week tracking it down so I can hang it on my wall...
If you want any more details email me and I'll dig my folder out. |