| I defretted a neck and although I didn't have messy and gouged fretboard to deal with, here's what I did:
I couldn't find a convenient source of material that would be dense enough to prevent neck compression and still fit the very narrow slots left by removing the frets. But I visited a local hobby shop and found that they carried styrene plastic in strips .020 wide. They also carried a craft saw with a blade .022 wide! That seemed like a great fit....and it was. They were just about perfect.
I note here that I didn't want the fret lines to disappear, just the frets. I was OK with retaining the lines to help with intonation.
I bought the saw and the styrene, then used the saw (gently) in the fret slots to clean them out. I then rough-cut the styrene into pieces large enough to overlap the ends of the slots and stand out at least 1/4" above the fretboard, and glued them in place with super glue.
Following that, I CAREFULLY trimmed the styrene with a razor blade, then sanded the fretboard very lightly with 200 grit sandpaper. I followed that with a single coat of tung oil.
The result is a dark rosewood fretboard with nice, visible lines and a good finish. If I had wanted to make the styrene less visible, I could have masked the wood on both sides of the slots and used a fine-point marks-a-lot to darken the styrene. If the ink wore off, it would be easy to renew.
That's my war story. The result looks great.
Incidentally, with the fret board damage you describe, I'd probably use water to try and raise the wood where it was compressed by the incredibly stupid mouth-breather who pried out the frets. You need to get that fretboard as level as possible. If you have some real dents, you might even get a piece of rosewood, sand off a fair amount of material with rough sandpaper, lay that rosewood sanding dust in the dents and add super glue. That might give you a color matching filler for the dents, and it can be sanded down.
Last edited by Pilgrim : 08-13-2007 at 01:56 PM.
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