I got round to changing the strings on my Sei Flamboyant headless six string on Tuesday but noticed the intonation was seriously out when I was playing it at band rehearsal on Tuesday evening, with the fretted notes being about 20% sharp! Urghh...
The strings were Status double ball roundwounds (120 - 95 - 75 - 55 - 35 - 20), a shade lighter than the previous set (also Status double ball rounds but 125 - 100 - etc).
When I'd put the new strings on, I had a horrible buzz on the D string when it was tuned to C# or above and the B string sounded a bit flaky. Both of these issues were improved by using the grub screws that I'd normally use if I was using single ball end strings on the bass. This helped the strings make good contact with the zero fret.
Since discovering the additional intonation errors, I've tried moving the bridge saddle on the D string to limited effect (I picked the D string as it was the one I first noticed the problem on and its in the middle ground). Further experiments showed that the intonation was fine if I pressed the string down in the quarter inch or so between the zero fret and the nut.
I assume that my problem is something to do with not enough downward force meaning that fretted notes use the length of the string from bridge to nut rather than bridge to zero fret. It's similar to what's discussed in
this thread but, being headless, a string retainer won't help.
I tied an old shoelace round the strings but was in a bit of a rush last night and didn't get it tight enough to make a difference. I'm going to ring Martin Petersen at The Gallery this lunchtime to arrange to take it up there (there are a couple of other other things I'd also like to ask him about) but was wondering if anyone else had come across similar problems on headless basses and what was diagnosed as the causes and solutions.
Wulf