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Setup & Repair [DB] Exploring the issues involved in setting up and repairing basses, along with luthier recommendations.


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  #1  
Old 11-21-2008, 10:12 AM
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Join Date: Nov 2008
Location: Asheville, NC, USA
Plywood cosmetic repair

My 1945 German plywood bass needs some cosmetic repair.

As you see in the photos, the plywood is chipped on the back near the edges. Also, on the front there is surface damage that happened some years ago during transport. Any ideas on repairing these will be most appreciated.

Thanks!

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  #2  
Old 11-21-2008, 06:19 PM
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Join Date: Mar 2004
Location: Madison WI
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Caveat: I am not a luthier.

But I had some damage to the inside layer of a plate from my Kay when I opened it up in 1982. The damage was such that I could not simply glue it back together.

Purchased for some long-forgotten project, we had some maple veneer that was magically the exact thickness needed. It is somewhere around 1/32 inch thick, which I think is a standard thickness.

I had to clean up the jagged edges of the first layer on the plate, then cut pieces of veneer to fit. Then I got the veneer flexible (soaking or steaming, I can't remember), did the final fitting, and glued them down. I clamped between boards with pads made from 3/4 inch thick styrofoam insulation, which crushed slightly to take the curved shape.

As is my habit with anything tricky, I practiced all of these operations "dry" before committing to glue.

This repair has held up since it was done. Obviously, what I can't tell you is perhaps the most important part: How to make the seams invisible and match the finish. That's a matter of luthier-craft which is beyond my knowledge and skill. At the time my main concern was mechanical integrity.
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  #3  
Old 11-22-2008, 05:49 AM
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Luthier: Bresque Basses, rep: Paulin EUB
 
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Yep that's about all you can do. Cut the top lamination with a ruler along a grain line edge to edge, make sure the edge is glued down, then glue in some veneer. Then sand it back and revarnish. It is VERY HARD to get the new piece to match the original and the seam invisible.
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