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Old 03-12-2013, 09:20 AM
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Dewalt planer blade re-hash

The hard as butter blades used in these planers are still buggin me. I was wondering if anybody had found a place that sells better ones or are we still stuck with the factory junk?
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Old 03-12-2013, 10:22 AM
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Yeah, I'm not a big fan either. Byrd makes a direct replacement spiral head that I've considered. Better cut, less noise, less wear and tear on the machine. The initial investment is high but at 50$+ a set for the crappy dewalt knives I think it would pay for itself in a few years.
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Old 03-12-2013, 10:29 AM
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I heard about that but if I am going to go there I would rather go all the way and get a 15" Spiral planer. 13" is limiting.
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Old 03-12-2013, 11:33 AM
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Tom;

It actually isn't that hard to make your own set of planer (or jointer) blades. I haven't seen the DeWalt blades, but most of them are nothing more than a strip of tool steel with an angle ground on the edge. You can buy tool steel in flat ground bar stock in all different widths and thicknesses. As you buy it, it's in annealed state and easy to work. You can saw it to length with a hacksaw, and file or grind the bevel roughly to shape. Then have it hardened and ground by anyone who has a surface grinder or a Tool & Cutter grinder. You can even harden the blade yourself with a MAPP torch and a bucket of oil, and hand finish it with an oilstone. It's just a rectangular knife blade or a wide chisel.

If you have a grinding shop in town, like one that services printing companies, you can probably just give them the dimensions and they can make a set for you.
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