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  #1  
Old 01-06-2013, 06:39 PM
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owner/builder, ISLAND Instrument Mfg.
 
Join Date: May 2004
Location: Montreal QC CA
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ISLAND - First Bass(es) build.

Hello everyone! I was once a pretty regular poster on here. I've fallen somewhat out of the bass community in recent years and have been building a number of extra short scale piccolo basses over the last bit. Finally, it's time to get back to bassics (a huge part of my interest in lutherie came from right here)!

I'm currently working on 3. Two are going to be in the style of The Fodera Garrison (Thanks to AJ Brown for helping with the guideline dimensions). The third is still up in the air, but it will be a more "traditional" design possibly based off of my baritone guitar shape. For now, the focus will be on the other two.

Bass1
Walnut body
Mystery (Camphor or Thuya) burl top
1pc Ash neck
Birdseye Maple Fingerboard
5 Strings, E-C
Delano Soapbars (1 or 2, TBD)
Hipshot Hardware

Bass 2 (this will be my personal instrument)
1 pc. Poplar (with some burl) Body.
1pc. Ash neck
Bloodwood Fretboard
Hipshot Hardware
5 String, tune E-C with drop tuner on the E
2 Delano dual coil Soapbars.

So far, I've drawn out the shape and made the template. Today I spent the day pushing wood through the bandsaw.
The burl is the strangest smelling wood I've ever cut... some strange mix of Flowers, Cleaning products and Fennel... If anyone can somehow confirm what this stuff is, I'm all eyes.

I think for this thread to be OK, this has to be a tutorial. If anyone has questions about my process I'll be happy to inform. At this stage there's not much I can say... pencil, bandsaw...

So for now, enjoy the wood pron.

The drawing


The Poplar/Bloodwood


Ash neck, Burl top, Birdseye board. Unfortunately I shook the cam and none of the figure shows on the birdseye. It's a pretty crazy board though!



And here are 3 ash necks. one is a 1-piece headstock, the other 2 will be scarf jointed.



Hope you guys enjoy! It feels great and somewhat odd to be posting here after lurking so much all those years ago. I never thought I'd make it!
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Handcrafted instruments of original design
  #2  
Old 01-07-2013, 01:08 AM
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Looking good, I'm along for the ride.
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  #3  
Old 01-07-2013, 08:31 AM
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Very cool, and congratulations! I'll be watching these.
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  #4  
Old 01-07-2013, 05:05 PM
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Thanks, all.
I forgot to mention they will be 33" scale, and bolt-on construction.
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  #5  
Old 01-13-2013, 06:59 PM
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I've been out of the shop all week, helping a fellow mate get his orders out on time, which means I've made VERY little progress on the bass.

The (still mysterious, still stinky - seriously, a week later my dust room still smells) burl is drying under weight.

I scarf joined the 2 necks that required it. To do this I simply draw the cut, cut it on the bandsaw, and 9 out of 10 times, I tune it with a block plane (I've gotten pretty fast at it). I have a toothed blade for tricky woods, like birdseye. On occasion I'll use the belt sander. I use hot hide glue for this joint, because if the joint is well prepped (and I make sure they always are!), it saves me having to fuss around with the setup to prevent the pieces from sliding, the joint holds itself together. This is my first time doing the scarf joint under the fretboard, I've always done it at the head.


I also ordered a 6 string 33" scale bloodwood FB from LMI. the thin slice I cut off will serve as a template for the others. I use a fence on the table saw, with a "pin" (xacto blade cutoff) that references off the fretslots.

You can also see what will be a 3-piece walnut body in the background.
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  #6  
Old 01-15-2013, 06:14 AM
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Subscribed, nice choice of woods. Looks promising.
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  #7  
Old 01-15-2013, 06:30 AM
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Originally Posted by roberthabraken View Post
Subscribed, nice choice of woods. Looks promising.
I concur. Must try blood wood one of these days. ..
  #8  
Old 01-15-2013, 07:14 AM
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Quote:
Originally Posted by skeels View Post
I concur. Must try blood wood one of these days. ..
I try to use domestic and reclaimed woods and as much as possible, but despite that, Bloodwood is a favorite of mine. It's stiff, hard, and beautiful (and from not TOO far away and not particularly endangered to my knowledge, so...)! It can be quite brittle though, so you need to be careful with it sometimes.

This is an electric tiple I finished earlier this year. To my knowledge it is only the 2nd electric tiple in existence! Dig that bound bloodwood board.

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  #9  
Old 01-15-2013, 07:21 AM
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Very Cool! Sub'd
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  #10  
Old 01-15-2013, 07:39 AM
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Bloodwood is sexy stuff. Smells great when worked too.

Dig that SC bass design.
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  #11  
Old 01-15-2013, 07:41 AM
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Quote:
Originally Posted by HaMMerHeD View Post
Bloodwood is sexy stuff. Smells great when worked too.

Dig that SC bass design.
Thanks. I may need to re-work the slope at the back of the neck, I'm not sure it'll give enough access as is.
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  #12  
Old 01-18-2013, 05:15 PM
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This is the pretty boring part of the build. Necks are processed, truss rod slots routed. Next task is to shape the rear swoop (I use a fence and the belt sander), glue on head veneers, route, slot fretboards and glue them on...



The body that's being clamped up is 3-pc Cherry/Ash/Cherry with bloodwood accents between each piece. The shape will more traditional/vintage, a modification/re-scaling of my baritone guitar shape (which is pretty much a slimmed down Dano)

Specs for this bass will be:
Bloodwood fretboard,
5-string B-G, 35" (unless he decides on 33") scale.
2 Delano Soapbars SBC5HE/S w/ passive vol/vol/tone config.
Hipshot B bridge and Ultralight tuners in satin chrome.
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Handcrafted instruments of original design

Last edited by sargebaker : 01-18-2013 at 05:17 PM.
  #13  
Old 01-25-2013, 08:34 AM
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So, this is the first and last time I use this stuff (Camphor Burl) My shop has perma-stink from processing it (really, it just wont go away!). And it was murder on the thickness sander.

Also, putting it in the vac bag next time.




Here's the more "traditional" shaped build. Cherry/Bloodwood/Ash/Bloodwood/Cherry
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  #14  
Old 01-27-2013, 07:54 PM
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Head veneers. This is my first time routing them to shape BEFORE gluing them on. I see alot of guys do this... after doing it, I gotta say, it doesn't make a whole lot of sense (at least for the way I build).



I also slotted fretboards. I slot on the table saw, where I have a fence that registers off a template.I use an offcut of fretboard as the template. Usually I taper the fretboard first, using a plane and use a fence with a corresponding taper (so that the blade cuts perpendicular to the board's axis). Because it's a little different on my bass, I use a straight fence and will plane in the taper tomorrow.



The template sits a mm or 2 in from the edge of the fretboard, that way the table saw fence registers the fret slots but references the fretboard itself.

...And voila.

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  #15  
Old 01-27-2013, 11:09 PM
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Well you are sure returning with a Bang Sarge.....Awsome stuff, and glad to see ya back
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  #16  
Old 01-29-2013, 07:40 PM
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So once my fretboard is tapered, I align it on the neck, clamp it where it needs to be and glue on those little wood nubbins to register its place. I use a dab of medium CA on the outer edge (so as to not come in contact w/ the fretboard) They pop right off with a knock once it's time to remove them.


You can (just barely) see the aluminium tube side-dots.

Spread glue, slide on fretboard clamp and....
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  #17  
Old 02-04-2013, 09:25 PM
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owner/builder, ISLAND Instrument Mfg.
 
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Rough carved all the (3) necks today. I use a spokeshave to quite aggressively hog out the primary facets/bulk of the material. I then refine it all with rasps, files and a long sanding block.

Note the shiny aluminium position markers.

Also, you can't really see it clearly in the picture, but I use a drill bit to define the "volute" or thumb stop. It leaves a very crisp, sharp transition to the neck. I believe this trick comes from Somogyi. It is my first time trying it.



QUESTION: This is also my first time NOT binding fretboards... what do you guys use to fill the slots on the sides? I really dislike working with epoxy and try to avoid it. I was thinking tinted Timber Mate may work well...
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  #18  
Old 02-05-2013, 01:41 AM
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You can use CA glue to fill if you like, but I've found by the time the CA is in for the frets, it's all filled. Then oiling or laquering tends to fill whatever gap is left.
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  #19  
Old 02-24-2013, 09:39 AM
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...WOW! I'M still here and still working. I got caught up in a wood-buying binge, and other contract work and as a result, bass work was slow and almost without photo documentation. All the holes and cavities are cut, this one is about a day away from having the body into finish.



To cut the neck pocket, I align the neck on the body. Check it over like 79 times, clamp it in place, check it some more, score around the neck with a chisel or knife, then tape/clamp on 2 straight boards of wood" Remove the neck, triple check the fit and alignment, put 2 layers of tape on the inside edge of the boards and then it's off to the routers

... and voila!



And the pickups showed up. They're expensive. They're the best.
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  #20  
Old 02-24-2013, 07:24 PM
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owner/builder, ISLAND Instrument Mfg.
 
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Here's another:

1-pc Poplar burl body. Bloodwood on Ash. This one is mine.

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