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  #1  
Old 04-03-2008, 02:58 PM
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Roughing out the back of a neck by hand?

I don't have a bandsaw, and I need to take a 45mm thick piece of Maple down to around 30m for area where your hand would go when you are playing. Anyone got any ideas?

I was thinking of sawing along that area in something like 5mm intervals and then knocking the bits in between out with a chisel. It would be rough, but it would be faster than scraping it to death with a spokeshave I guess. I could at do that until I've got about 10 cm down, when I can then use a saw to saw straight down the rest of the way. And then just I would be able to leave 10mm extra for shaping and room for error.
  #2  
Old 04-03-2008, 04:54 PM
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Take a coarse sanding disk on a drill to it (like I said on PG forum..) It can be a really powerful and subtle tool in the right hands.
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  #3  
Old 04-03-2008, 05:39 PM
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I do that kind of shaping all the time with a Nicholson #49 or #50 patternmaker's rasp; it goes a lot quicker than you might think!
  #4  
Old 04-03-2008, 08:37 PM
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A big open hole blade wood rasp works very quickly.


Matt
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  #5  
Old 04-03-2008, 09:57 PM
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Spoke shave, rasp, file, scraper, sand paper if needed.

Goes quick and is an enjoyable way to spend a couple of hours.

Sawing and chiseling runs a risk of damage if you aren't lucky.

Grinders and disc sanders are hard on the ears and lungs.

Nothing like standing in a pile of fresh wood shavings you just made.

Greg N
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  #6  
Old 04-03-2008, 11:56 PM
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I like surforms. Really agressive cutting, so you can tear through the wood pretty fast with some muscle power, and it mostly cuts shavings instead of dust. Much more pleasant to deal with.
  #7  
Old 04-04-2008, 06:02 AM
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Quote:
Originally Posted by Nelson Guitars View Post
Nothing like standing in a pile of fresh wood shavings you just made.
Oh, and the difference between frustration and satisfaction here is well sharpened and set up tools. Dull tools make easy tasks hard. The time spent honing a proper edge will pay off in spades.

Greg N
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  #8  
Old 04-04-2008, 06:21 AM
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Originally Posted by Nelson Guitars View Post
The time spent honing a proper edge will pay off in spades.
If you really need a sharp spade
  #9  
Old 04-04-2008, 06:40 AM
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Surforms work well for me!

Quote:
Originally Posted by Nelson Guitars View Post
Nothing like standing in a pile of fresh wood shavings you just made.
Greg N
++
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  #10  
Old 04-04-2008, 07:50 AM
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Microplanes do this work very quickly.

Order up the replacable blade set, and make sure to get a coarse and fine blade in the kit. Use the coarse to rip it up, and the fine once you get close to your final measurement.

And get a really good straight edge.
  #11  
Old 04-04-2008, 09:24 AM
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Quote:
Originally Posted by Nelson Guitars View Post
Nothing like standing in a pile of fresh wood shavings you just made.

Greg N
This sounds like a nice signature!!
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Quote:
Originally Posted by Nelson Guitars View Post
Nothing like standing in a pile of fresh wood shavings you just made.
  #12  
Old 04-04-2008, 11:25 AM
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Well I've decided to rough out the neck after I've attached the fretboard.

Still, every time I look at the neck blank, my arm starts hurting.
  #13  
Old 04-04-2008, 11:42 AM
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Your arms should only hurt if you have dull crappy tools.

Go buy a new microplane, and it'll be a cakewalk.
  #14  
Old 04-04-2008, 12:00 PM
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It won't be that hard. I did it with a rasp and sandpaper and started with a piece close as yours. A good thing I did was to make a 45° cut at the edges of neck to take off chunks of no needed wood (Wilsers tip).
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Quote:
Originally Posted by Nelson Guitars View Post
Nothing like standing in a pile of fresh wood shavings you just made.
  #15  
Old 04-04-2008, 12:12 PM
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Quote:
Originally Posted by Bryan316 View Post
Your arms should only hurt if you have dull crappy tools.

Go buy a new microplane, and it'll be a cakewalk.
I've sharpened my plane and spokeshave. The main reason my arms hurt is because I sawed the all of the headstock area by hand as well as tapering an ebony fretboard completely by hand also.
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