2nd Build - The Falcon

Discussion in 'Luthier's Corner' started by Ironfingers, Feb 3, 2013.


  1. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    The Stats:

    32" Scale 22-fret 4-string neck-through
    9pc. Wenge and Mahogany neck w/maple veneer accents
    Flame Maple body wing core
    Walnut top
    Bubinga back
    Flame maple toneblock
    Fingerboard undecided.
    All black hardware:
    Hipshot Ultralite tuners
    Hipshot "D" 2-piece bridge
    Exposed blade pickups, ala Joe Barden, possibly Lace.
    Pre undecided, most likely will be Vol, Blend, T, M, B. Again open to suggestions.

    Obligitory Wood Shots:

    [​IMG]
    8" wide 4/4 Flame Maple. The whole board is just as nice.

    [​IMG]
    Family shot. Back row: Mahogany, Wenge, FM. Front Row: Bubinga

    [​IMG]

    [​IMG]
    Bubinga. This was going to be the top way back when I was going to have the neck show.


    The Design:

    [​IMG]

    The bass will be heavily carved both on the body and the headstock. I've named it The Falcon because the cut on the end of the headstock reminds me of a raptor's beak.

    I'm still refining some things. The carve on the lower horn is not quite right. It should be the same width on both sides. I'm also trying to decide if where the carvings meet the neck should be parallel like in the lower horn or converge on the neck like in the upper horn.

    It is not represented here, but the body will have 2 accent veneers. It will go flame maple core, black veneer, flame maple veneer, walnut top. The headstock will have a walnut veneer to match the body. I would like to do a matching bubinga veneer on the back, but I'm not sure I will have enough left over after cutting the wings.

    The bass has been through a lot of revisions and tweaking. As you can see it's pretty ambitious for a second build. As a comparison, here's the original drawing. I will rework this into a short scale piccolo bass.

    [​IMG]


    Thanks everyone. I'm intending this build thread to be detailed with lots of pictures. Including the mistakes. There may be an adult beverage shot (or two). But I can't start yet.

    My hair is, ahem, not ready... :oops:

    I think many people will be interested in the scene of the crime, so next post will be about the shop where I work and the tools I will be using to perpetrate my wood butchery... :D
  2. Splods

    Splods

    Joined:
    Oct 7, 2012
    Location:
    Adelaide, SA
    Looking cool man, I prefer having angled machine heads on a paddle headstocks, but that's just me.
  3. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    Well, the angle of the dangle, like a lot of things on this build, is not yet set in stone...
  4. lbridenstine

    lbridenstine

    Joined:
    Jun 25, 2012
    Location:
    MI
    This should look really cool. I love the headstock shape and the falcon inspiration. The wood combination sounds great. I think the inlays being ovals like that will look really nice too, not sure if you did that on purpose in the drawing or if it's supposed to be normal dots.

    I put a little bit of a carve on my headstock and I was cautioned to not do too much because of the tuner placement. I think you basically need to have the tuners sitting there while you're planning out how far to carve to make sure you don't go too far.
  5. Register to disable this ad
  6. roberthabraken

    roberthabraken

    Joined:
    Jan 8, 2009
    Location:
    The Netherlands
    Your design looks very well balanced and dynamic. That maple board is stunning. Subbed!
  7. pilotjones

    pilotjones Supporting Member

    Joined:
    Nov 8, 2001
    Location:
    US-NY-NYC
    That looks very nice.

    I could never do that design, though, because I'd snap off that point on the bottom within a week.
  8. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    I am a little worried about the point on the bottom. I plan on doing a test piece to see just how bad it will be. I figure if Alembic can have those pointy things on the Series II I can probably make it work. I'm pretty easy on my gear also.

    lbride: yes the ovals are intentional. Not sure what they will be at this point though. I'm leaning to paua abalone. I think the tuners are well enough inland from the carve that I won't have any problem. I'm hoping next week to do a section on the body and the headstock just to see where exactly things will fall.
  9. lbridenstine

    lbridenstine

    Joined:
    Jun 25, 2012
    Location:
    MI
    Awesome, can't wait to see it.
  10. chuck norriss

    chuck norriss Supporting Member

    Joined:
    Jan 20, 2011
    Location:
    Los Angeles, CA
    Your first build is tight!
  11. pilotjones

    pilotjones Supporting Member

    Joined:
    Nov 8, 2001
    Location:
    US-NY-NYC
    I think I've worked out their strategy for preserving delicate features -- charge ten grand for the bass, and the customer will baby it as if it were made of glass!
  12. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    Good point PJ. Though, unlike some people, I'm pretty sure I don't do "Alembic quality"... :p

    Chuck: Thanks man. I'd be honored for your beard to shred a gnarly solo on it!
  13. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    Ok. Shop time.

    I'm an electrician (also known as "lighting guy") at Arena Stage in Washington DC. I hang and focus lights, program the lighting console and run the board during the shows. Conventionals, moving lights, practicals, fog, LED's, basically anything that gets plugged in. People are always asking me to re-wire houses, install ceiling fans, 220v outlets, etc. I CAN do it, but I'm not that kind of electrician. We have also been referred to as "squinty-eyed, no-good sparkers".

    I recently did this Janis Joplin show last year. Full on Rock and Roll rig:



    So I have access to the shop. It's pretty big. It has to be. They build large sets in there. There is no fine woodworking going on here. Every thing is pine, MDF, plywood, plexiglass and steel. We used to use a lot of 5/4 clear pine, but not so much anymore these days. Almost everything is put together with drywall screws for easy dismantling. There is a reason we call them "wood butchers". :D

    Sorry for the crappy cel phone pics, my camera doesn't want to play right now.

    [​IMG]
    Steel area.


    [​IMG]
    Drill Press/Mill, Cold Saw, Stock Storage.


    [​IMG]
    One of 2 table saws. Crosscut saw in the background. You an see the dust collection here also.


    [​IMG]
    Yes, we have some clamps. This is about half of them. We also have pipe clamps up to 15'


    [​IMG]
    Dadoe saw. I used this to thickness a headstock once. Leaves grooves that have to be sanded out though.


    [​IMG]
    Wire rope/aircraft cable area. Drawers are full of Nicopress for the various sizes of cable we use.


    [​IMG]
    One of our newer toys. Kreg router table. No lift though. :crying: It has one of the bigger Porter-Cable routers in it.


    [​IMG]
    Hardware. Mostly different kinds of bolts, nuts, washers. The smaller drawers on the left are all brads and nails for the pneumatic nailers. The blue box with the cylinder on it is a hydraulic pump.

    [​IMG]
    Tool room left side



    [​IMG]



    [​IMG]



    [​IMG]



    [​IMG]
    Tool Room right side


    [​IMG]
    Screw gun anyone?


    [​IMG]
    Angle grinders, Jig Saws, router bits, etc.


    [​IMG]
    Brad guns. We likey


    [​IMG]
    Routers big and small. This is not even all of them. All P-C.


    [​IMG]
    Under the routers we have sanders.


    [​IMG]
    Various things in cases. Sawzalls, portable bandsaws, etc. I don't think I've even opened some of them.


    [​IMG]
    Another new toy. Laguna 18" bandsaw. Now we just need a resaw blade, but I'll most likely have to buy it myself. In the background you can just see part of one of the 2 dust collection units, and a bunch of risers for one of the sets we just pulled out.

    [​IMG]
    I know this is a really crappy picture of the paint room, but it gives you an idea of the size. Those are 4X8 sheets drying. The black square in the back is the spray booth.

    [​IMG]
    And the aforementioned spray booth.

    That's it for now. I did not get pics of a lot of the machines. We just got done building 2 shows back to back and everything is all over the place. These pics are from a while back when things were relatively clean...

    Next post I'll have pics of the machines, remnants of a dead set, and hopefully I will start on the neck blank.
  14. Splods

    Splods

    Joined:
    Oct 7, 2012
    Location:
    Adelaide, SA
    Wow, that is a crazy workshop.

    Looks cool man, can't wait to see you start.
  15. worxforme

    worxforme Self Actualized Bad Speller Supporting Member

    Joined:
    Dec 10, 2009
    Location:
    LAnsing MI
    Great looking workshop and your drawing is fantastic.
  16. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    SAWDUST!

    Got the neck blank ripped and glued up. Unfortunately my camera still won't give up any pics, so I can't post pics of the glue/clamp up. I had to use the cel phone. Hopefully I can get this cleared up soon and will post those later.

    [​IMG]

    Surfacing on the drum sander.



    [​IMG]

    9 pc. Wenge/Maple/Mahogany. It looks like it curves at the far end, but it's just my crappy cel phone.



    [​IMG]

    Close up. The Wenge is a lot darker in person.

    [​IMG]


    More to come.
  17. Splods

    Splods

    Joined:
    Oct 7, 2012
    Location:
    Adelaide, SA
    Oooh, pretty
  18. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    Now that I look at it, if I had it to do over, I would put a thin black veneer between the maple and the mahogany.
  19. Basshappi

    Basshappi

    Joined:
    Feb 12, 2007
    Location:
    Tucson,AZ
    I now have a terminal case of shop envy!
  20. bassgod76

    bassgod76 Cort bassist by obligation Supporting Member

    Joined:
    Mar 13, 2003
  21. Ironfingers

    Ironfingers Supporting Member

    Joined:
    Dec 3, 2010
    Location:
    Alexandria, VA
    Ok, this build has been on hold for awhile. Really busy at work and the house we rent got sold out from under us, so no time to make sawdust. But I was able to get to work on it this past weekend. The goal is to have most of the sawdust making done by the end of July. The shops are all on vacation so I'll have a lot more time to work when people are not building sets all day. I've tweaked the design a bit and cleaned up the drawings.

    I've settled on a Macassar Ebony fretboard from LMII. I asked for a streaky one with a lot of contrast as opposed to one with a lot of thin stripes. We'll see what we get. I'm having them slot it, since I'm on an accelerated schedule. I hate buying stuff sight unseen, but I've heard people say the boards are very nice, so I'm cool with it. I just like to see, touch and smell my wood before I use it... ;) I also ordered black and white veneers and the truss rod while I was at it.

    A couple of things have changed. I could not get the walnut top I had chosen to straighten out. Both boards are severely cupped. I've tried everything over the last 4 months, but they are just not going to co-operate. I thought this may happen so in March I resawed the other end of the board. It's been sitting stickered since then. It was slightly cupped, but not enough that I couldn't run it through the thickness sander to 1/4". Sorry I forgot to get pics of this. We'll see if it moves any over the next week or so.

    It is not wide enough to go across the entire face of the bass as I was planning, so now the neck is going to be exposed on the face of the bass. Not what I had originally envisioned, but you roll with the punches. It will be fine. I like the neck.

    Templates cut out and sanded.

    [​IMG]

    We've moved and I couldn't find my pattern bits anywhere, so I just traced the templates onto the wood with a pencil and did the final shaping on the spindle sander. The other reason I decided to do it this way is that I wouldn't have to worry about tearout on the flamed maple. It's pretty highly figured and this seemed a good way to avoid that. I had a big problem with that on my last build. It came out very well I think. I did the templates the same way and I have a pretty good eye with the bandsaw and sander so I think it may be SOP for future builds.


    [​IMG]

    [​IMG]


    [​IMG]


    [​IMG]




    That's it for now, thanks for looking!

Share This Page