I was wondering what router bit you use to rout the pickup holes. I'm assuming most people cut their template slightly larger than the pickup and use a flush trim pattern cutting bit with a top bearing. I've only seen these bits with a 1/2" diameter. How would you get into the tight corners? Do they make these bits that are 3/8" diameter? Thanks for your help. Ryan
yep, all of my initial routing is done with a 1/2" collared pattern bit. to get the tight corners, I follow-up with a collared 3/8" bit. Here's one source for the 3/8" bit (includes collars): http://www.stewmac.com/shop/Tools/Routing_bits/Ball_Bearing_Router_Bits.html All the best, R
Great bits. I actually went through my 1/2" on my first bass. It's dull as doo-doo now. Of course, I was routing pup and neck pocket cavities through bubinga and wenge, so that might explain it. I was happy enough with them to order another set for the next few basses, which of course I have no time to work on right now.
I drill the corners with a 3/8" forstner, then drill out most of the caivty with another forstner bit (size depends on P-up rout). The it all cleans up nicely with the 1/2" router bit with bearings on top to follow the template. Sounds like a lot of tools but i like to use the router as little as possible to minimise those bad days when i fall out with it, although to be honest we get on much better now that i know what i am doing
I think the 3/8 pattern bit may work a lot better than forstner's, assuming yolu have a good template. Much easier to get them square... Anyway, I would say Stewmac's bit's are the gold standard.
I tend to leave the 1/2" bit in the router most of the time, so jut moving from the drill press to the router suits me. I use the forstner with the template on because i can move the forstner right up against the template so its should still line up ok when i have routed the rest out. I really stuggled with my router when i started, particularly its tendency to eat those stew-mac templates that need to be propped up on blocks for the first few passes. SO i started making my own thicker templates and drilling out most of the waste before attacking with the router. Its got much neater for me but i was very amateur when i started