I've had the material and the basic design of this board for a couple years and finally decided to build it.
So I ordered one of these "DAP audio D7401 Showmaster" cases and built it to fit with some modification to the
design of my board, the case is actually made to be a lighting controller/mixer case. I plan on doing a few mods
(rubber feet on the bottom, 1/8" foam on the inside, change the handle to a leather one I have and turn the latch over)
to the case latter on. I'm thinking the board will mostly live in the case but will be removable if I want.
The board is made of 6061 aluminum (the 3 uprights), 3/8" thick black nylon (the boards), an aircraft aluminum hinge and
#10-24 stainless screws throughout.
The board itself is 19.25" wide x 14.0" deep x 4.0" tall at the rear and 3/4" tall at the front.
My buddy and me used his table saw to saw all the nylon to size from a 4 foot x 12.25" sheet. I kinda wish I would have milled
the edges of the nylon instead cause this stuff is tough and didn't saw easily (on a table saw) but mills great and really
holds a thread, but what's done is done. I CNC milled the pockets and holes in the tier for my five MXR pedals.
The three aluminum uprights I CNC milled from 5/8" thick 6061 aluminum. And will probably have clear anodized when I'm finished.
In the picks below, you can see how I weight relieved them as much as I could on the insides of the sides and the center upright.
So I ordered one of these "DAP audio D7401 Showmaster" cases and built it to fit with some modification to the
design of my board, the case is actually made to be a lighting controller/mixer case. I plan on doing a few mods
(rubber feet on the bottom, 1/8" foam on the inside, change the handle to a leather one I have and turn the latch over)
to the case latter on. I'm thinking the board will mostly live in the case but will be removable if I want.
The board is made of 6061 aluminum (the 3 uprights), 3/8" thick black nylon (the boards), an aircraft aluminum hinge and
#10-24 stainless screws throughout.
The board itself is 19.25" wide x 14.0" deep x 4.0" tall at the rear and 3/4" tall at the front.
My buddy and me used his table saw to saw all the nylon to size from a 4 foot x 12.25" sheet. I kinda wish I would have milled
the edges of the nylon instead cause this stuff is tough and didn't saw easily (on a table saw) but mills great and really
holds a thread, but what's done is done. I CNC milled the pockets and holes in the tier for my five MXR pedals.
The three aluminum uprights I CNC milled from 5/8" thick 6061 aluminum. And will probably have clear anodized when I'm finished.
In the picks below, you can see how I weight relieved them as much as I could on the insides of the sides and the center upright.

