Hi Robbie K, thanks for all this info. Funny you should say, I did hear a pop for the first time this morning, but it was from going from passive to active, and after playing in passive mode for a while, so I may consider that - unless you think it's a result of something else?
I looked again at the schematic, you're right, the volume pot could easily be put in between the output jack and phase selector switch "output" (the lower left corner in my diagram). I may try that, though I don't normally use the volume knob when playing passive - still, could be a great addition to the mod diagram for those who do. I'll give the resistor a try too, thanks.
I drew this up in Pages, Mac's equivalent to Word. It's such a simple program, but with great tools. I also have a background in mechanical engineering and more recently - catalogue/layout design, so it didn't take much for me to put together. Illustrator daunts me!