I have been working for years to restore an old derelict farm and I reached an important milestone this summer when I finally put the roof onto my shop.
One of my neighbors is an antique picker of local renown. She runs her business out of a barn behind her house that is basically a Pinterest warehouse of creatively re-purposed junque. She is big on the country wedding scene.
For the past couple of years, she has been mentioning that her barn needed a new door. The old one was made of 50 year old plywood and had deteriorated badly.
Because I have been so busy, I had been putting off her request to come fix this thing. But with my shop “completed,” I finally felt like I could scratch this request off my list.
So last week, I put my “thinking cap” on and came up with a solution for her.
First, I rounded up an appropriate stack of rough materials from my salvage piles to get started:
Then I got down to business and groomed all this junk down to usable pieces and assembled the door. I think it took me about six hours all together.
Now, anyone can nail a bunch of wood together, but the real skill involves the installation. I am glad that I spent an entire year going through the replacement step-by-step, because the installation only took about 45 minutes and the new door fit perfectly and rolled with ease!
This was a challenge, but I’m super proud of the results because the client was thrilled, the project came in slightly under her budget, and I managed to build a good custom product out of salvaged materials. I also managed to pay myself a craftsman wage while burnishing my reputation with a high-profile project.
One of my neighbors is an antique picker of local renown. She runs her business out of a barn behind her house that is basically a Pinterest warehouse of creatively re-purposed junque. She is big on the country wedding scene.
For the past couple of years, she has been mentioning that her barn needed a new door. The old one was made of 50 year old plywood and had deteriorated badly.
Because I have been so busy, I had been putting off her request to come fix this thing. But with my shop “completed,” I finally felt like I could scratch this request off my list.
So last week, I put my “thinking cap” on and came up with a solution for her.
First, I rounded up an appropriate stack of rough materials from my salvage piles to get started:
Then I got down to business and groomed all this junk down to usable pieces and assembled the door. I think it took me about six hours all together.
Now, anyone can nail a bunch of wood together, but the real skill involves the installation. I am glad that I spent an entire year going through the replacement step-by-step, because the installation only took about 45 minutes and the new door fit perfectly and rolled with ease!
This was a challenge, but I’m super proud of the results because the client was thrilled, the project came in slightly under her budget, and I managed to build a good custom product out of salvaged materials. I also managed to pay myself a craftsman wage while burnishing my reputation with a high-profile project.

