Like I said before,we don't play loud,definitely not enough to wear plugs,and we defintely don't turn up as the night goes on.The singer sometimes goes into the audience and finds some poor guy to sing to,and if one of us is too loud,she'll tell us the first chance she gets! So,we keep the stage volume in check.That's why I "think" I'm not pushing the amp too hard.Might be.I am going to try a different setup next gig and see what happens.Got an Ashly BP-41 I've been wanting to try out anyway,so good time to do it. I don't doubt your statements, it's that this is the first time I've run into this,so I'm try to put together the possible reasons. I do appreciate everyones input! I got as lot more response than I expected.