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Spector NS-5 USA Model w/ Broken Headstock Thoughts?

It really doesn't take that much time total. Most of repair work like this is five minutes of work, let it sit for six hours, five minutes of work, etc.

The work that you see me do in those two posts above, actually took me barely ten minutes today. It took me much longer than that to take the pictures, process and upload them, and write the text of the posts! Being a Technical Documentarian is more work than fixing broken basses.
 
It really doesn't take that much time total. Most of repair work like this is five minutes of work, let it sit for six hours, five minutes of work, etc.

The work that you see me do in those two posts above, actually took me barely ten minutes today. It took me much longer than that to take the pictures, process and upload them, and write the text of the posts! Being a Technical Documentarian is more work than fixing broken basses.

I can also see how your efficiency would skyrocket when you've got ample workspace and tools, and lots of builds going on simultaneously, and experience. But for someone like me, you last post about that epoxy mask would have taken me at least an hour just for that :D
 
It really doesn't take that much time total. Most of repair work like this is five minutes of work, let it sit for six hours, five minutes of work, etc.

The work that you see me do in those two posts above, actually took me barely ten minutes today. It took me much longer than that to take the pictures, process and upload them, and write the text of the posts! Being a Technical Documentarian is more work than fixing broken basses.
Wow Bruce...you just amaze me with what can be done in such little time actually spent on this repair. Of course you have years of experience in which to make this happen.
 
The days have flown by, and I haven't gotten around to updating the story of this Spector project.

Over about a week, I messed around with trying to use paint to cover up the repair area. Not much time spent total, just a few minutes of sanding and spraying here and there. I ended up doing it over four times.

The first three times, I tried spraying the repair area with nitro lacquer, lightly tinting it with white and amber pigment. The idea was to cover the crack with a color that matched the surrounding bare maple. Then coat the whole area with lacquer tinted transparent orange-amber, to match the finished maple of the rest of the neck and headstock. Well, for reasons I don't completely understand, the band covering the crack kept turning too dark orange, like this:

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I don't know why, but it kept doing that. It could be that I wasn't allowing the opaque lacquer band to dry long enough, and the pigment was being drawn up into the outer coat. Sand it off, try again, and again. The fourth time, I put in only a tiny trace of orange with the white, and sprayed the band an off-white:

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For some reason, that worked better. When I sprayed the amber over top, it came out more even amber. Here's a look at it on Alex's bench, as he's working on installing the hardware.

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I'm not completely happy with it; the band is a little light colored now. But it's pretty good for a cover-up job.

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Next up, Alex is making up a new black plastic control cavity cover, then a new brass nut. And it will be ready to be strung up!

Note Alex's new workbench, in his own shop space, right down the hall from mine. He's getting set up. The workbench came from Rob Allen, who is reorganizing his shop (farther down the hall) and didn't need it. Alex knows that he needs to get that bench covered with a whole lot more tools, projects, and material scraps. A big clean workbench just....doesn't seem right.

Alex is sharing that space with Raul Reulas, another of our Secret Underground Lab Luthiers. Raul was in the R & D department at Schecter for many years. Now he's got a (better paying) day job, and only does guitar work as a part time sideline business. Raul is an expert on CNC work, and has a nice small CNC router rig in there, across from Alex's bench. Raul is looking at getting more into doing CNC custom inlay work. With Alex right there sharing the shop space, it's likely that Raul will teach him some of that and get him to help.
 
Sorry I didn't get to finish up this thread! A lot going on here right now.

The Spector is done and on its way back to Tom.

IMG_6160B.jpg


The headstock repair is fine structurally, at least as strong as it was originally. Cosmetically, it's not perfect, but it's pretty good. We did the whole job for $200 plus shipping. And that included making up a new brass nut, a new rear cover plate, leveling and polishing the frets, assembly and setup, and repairing the case. With a little more time and money, we could have made the repair area more invisible.

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The main thing is that it's back together and ready to play on as a fine old bass! It's not getting parted out or heading to the landfill.

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Alex really liked this bass and wished he could keep it for himself. It was a great learning project for him.
 
Sorry I didn't get to finish up this thread! A lot going on here right now.

The Spector is done and on its way back to Tom.

View attachment 3197706

The headstock repair is fine structurally, at least as strong as it was originally. Cosmetically, it's not perfect, but it's pretty good. We did the whole job for $200 plus shipping. And that included making up a new brass nut, a new rear cover plate, leveling and polishing the frets, assembly and setup, and repairing the case. With a little more time and money, we could have made the repair area more invisible.

View attachment 3197707

View attachment 3197709

View attachment 3197710

View attachment 3197708

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The main thing is that it's back together and ready to play on as a fine old bass! It's not getting parted out or heading to the landfill.

View attachment 3197705

Alex really liked this bass and wished he could keep it for himself. It was a great learning project for him.
Looks great! I'd be hard pressed to know it was repaired -- pretty much looks like normal wear discoloration