ITS THE CAB.
I finally was able to reproduce the issue at my home. Used all known working cables, played through my 410HLF, no problems at all. Swapped the speaker cable into the Avatar and it started cutting out. Went back to the HLF, no problem.
Plugged in my old PF500 and it seems to work fine through the HLF. I'm still within the 45 day GC return policy so I'm gonna return the head and look for a used cab to use in the downtime that I have the Avater checked out.
Contact Avatar, they likely have an updated crossover available for the cab. Fairly simple and quick to swap in. It is not only Avatar that has had this happen by the way. Other operating class amps are not immune to troubles these crossover designs can cause, but they don't manifest in as obvious a way.
) and I've build the same cab for another bassplayer who has a TC Electronic RH450 (or 750) Class-D amp and it works perfectly fine with that cab. I also hooked up that 210 to an amp build up out of class-D Hypex (designed by class-D wizzard Bruno Putzey) modules, no problem either. I know that the three-way crossover of my 210 cab is a bit more complex but there aren't any "weird" component values in there, nothing out of the ordinary. The only "trick" in this crossover is a series LCR to smooth out the impedance peak of the 8" mid driver, this is needed for the HPF to work properly. I could do a redesign of the crossover without the LCR, after doing some simulations I see that it will only have a slight impact on the frequency response, slightly less linear.