The result was machines that felt much nicer to use and made tuning easier but that pesky rattle was still there. I've tightened everything I could find to tighten and even took out the flat spring that lies under the cog wheel that attaches to the outside of the D string peg (which is the area where the rattle seems to originate) and bent it to give it more tension but that rattle persists.
My line of thought now is that perhaps the plate on the G and D side is not quite rigid enough and I was considering gluing a couple of small brass strips on as braces.
Any positive suggestions would be gratefully received.