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Drilling Mini pot hole to standard pot size

I use a dremmel at high speed will not damage anything I have done it bunches...Reamer tool will lift clear coat and paint and make a real mess...

Reamer Tool.... Be VERY careful with these. Clear coats will lift from the friction if the clear coat is thicker. trust me, I know from experience. As Means2nEnd states, use a dremmel.
 
I do it the easy way with step drill bits.

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It doesn't really matter if the finish is damaged, because it will always be hidden under the nuts and washers when the pots are installed.

It is best to enlarge holes with a hand reamer tool, not a drill.

This is the correct answer and what I've seen every repair person do when a hole needs to be enlarged. I did it myself with a MIJ Jazz Bass control plate so that standard CTS pots would fit in it. Worked like a charm!
 
As noted, SOME finishes can lift. I was VERY careful and work on guitars all the time. Used to work for a luthier. My Spector finish is thick on one of the basses I was repairing and I used a sharp reamer very light turning with blue painters tape on the top of the existing pot hole. I went from the inside out, light on the top and the clear coat lifted a little around the hole. You can use water bases glue to seal but it was just a general note to be careful and work slow. Some finishes won't have a problem.
 
I would like to replace the pickguard on my Fender Squier P Affinity Series. I don't know if it is a 'mini hole' or not. Really I'm not even sure what that is referring to, is that the size of the screw holes or the size of the control knob & jack input hole? Low information bass player, I just play it, don't know all the terms. Thank you for all and anyones help. Sparky
 
hand reamer is the only safe way, and it's trivially easy; any kind of drill risks some very ugly tear-out.

a dremel could work, but it's a trick to get the hole truly round, one slip puts an ugly scar on the finish, and who has the time? a hand reamer takes like 30 seconds.
 
+1 for hand reamer.

If you've never used one before, beware, they can work very quickly, even with (recommended) light hand pressure... Beginners should go half-turn, check, half-turn, check etc etc...

If you ever have to use an end pin reamer it's more like 1/8th-turn, check, 1/16th turn, done!
 

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