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I’m trying to picture an “hourglass” pin router jig for this….. and failing miserably, though I’m sure you will get it to work.
I’ve been trying to do a bit of this on fret leveling, following the string paths, but I don’t know if the final “blending” across the fret tops ends up filing that tiny correction out. So if I use a straightedge parallel to centerline along the outer edges, I should see a very small gap at the center of the board?
Oh yeah, I've thought that out, but I haven't built it yet. It's not really that complicated. Basically adding a third axis to the fixture, a Yaw axis, where one end of the fixture pivots on a vertical pin and the other end can swing side-to-side through about 5 degrees. Then connect that axis to the Roll axis (which rolls the neck through the radius) with a linkage that moves them together at a particular ratio. So, as the neck rolls to one side of center, the Yaw axis would also shift off center by some set proportional amount. The pin router spindle would end up copying the motion and geometry of the sanding board above. That's how it would work. And yes, that type of fixture could also work on a benchtop with a hand router.
Yes! This Hourglassing geometry and technique applies to frets too. You've seen my method of leveling the frets with long stone bars, following the string paths. Same geometry, same reasons. Checking with a straightedge along the string paths, they should be flat, no gaps. Put the straightedge parallel to the centerline, and you'll see a gap under the center. That shows that the Hourglassing has been done correctly.
Out of interest, how do you ensure you are levelling on the exact string paths, or are you just eyeballing it?
I've just been eyeballing it, though guess you could put a white pencil mark at nut and heel and try to follow that imaginary line, or literally draw the line in white pencil (assuming it's a dark board) and sand along that line until it's gone. Not sure why that didn't occur to me sooner.
The one thing that messes me up conceptually when I try to visualize hourglassing/string path leveling is that it only has to take into account the length of the fingerboard, not the full distance from nut to bridge, and that this is true whether the board is 20 stops, 24 stops, or whatever. I mean, I take for granted this is correct, both from explanations here and first-hand experience with properly prepared necks of different lengths, so this isn't a challenge to the wisdom of the experts here.
Part of your problem might arise from your pictured neck support.View attachment 7494886
Update from last year.
I improved this bass quite a bit last year, however I did not go far enough. I was concerned about overdoing it, being the novice that I am. There was a large dip at both ends of the fingerboard , a hump at the octave (neck kink?) and low spots about 60% to the first octave.
I used 240 paper and I was not making much progress following only the string paths. So I broadened my sanding to the entire area between E and G string paths. Then, I sanded the area between D and C string paths and between B and A string paths. This worked well, however a small hump at the octave remains and there is a small dip on both the B and C string paths at th 60% point. I suppose a skilled intrument builder could plane the fingerboard to perfection, however, after what I have read about builders not "getting it" with fretless basses, I will carry on as-is. My cello luthier does not work on bass guitars.
The result is much improved. I bought this second-hand as an experimental bass and it has become my main bass.
I would prefer a slight backbow. The kink prevents that.Part of your problem might arise from your pictured neck support.
When I levelled one of my fretless necks, I was really surprised by how flexible the neck was. Like a wet noodle, it actually SAGS under its own weight when supported at the headstock like you show. Levelling such a sagged neck will grind down the ends preferentially to the middle, producing essentially a backbow when allowed to straighten out, not really what's intended.I found no measurable deflection using a 12" caul about mid-neck for support. Of course, YMMV.
Does a Plek machine take "Hourglassing" into consideration? If it's supposed to be the bees knees, it should!
I've been re-reading sections of this thread and really trying to absorb it all. I'm wondering... Does a Plek machine take "Hourglassing" into consideration? If it's supposed to be the bees knees, it should! I've only owned one bass that was Plek'd and it wasn't anything magical. I certainly couldn't slam the action super low or anything like that.
I don't know. It depends on how it defines the map of the final surface in its little computer brain. It may define it as a straight cylinder, or a conical (compound radius), and either one could be modeled with or without the Hourglassing/String Paths correction. It wouldn't be difficult to add that into their software. From what I understand, the Plek machine takes its data point measurements along the string paths, right next to each string. You'd think that would mean that they could very easily read how flat the string paths are, so therefore, the need for Hourglassing should be obvious.
For example, if they ground a fingerboard to a 7 1/4" cylindrical radius, based on a straight cylindrical radius model, then when the machine runs its final check with the sensors, it should be obvious that the outboard string paths have a 0.010" lump in the middle. They must have seen that during their R & D. So, I like to believe that they corrected their model (by Digital Hourglassing), before sending out the machines.
Somebody should ask them.

New band name: Digital Hourglassing.![]()
Yeah, that's actually a good band name! For Plek owners, I see it as an extra-cost option in the service. Which the operator switches on with one keystroke.