Alright friends. The deed is done. Thanks to everyone's patience, advice, inspiration and support I can triumphantly announce that the job was a 100% success. My sincerest thank you's to everyone. And, between re-securing the frets and methodically going through to then level and recrown some high spots it appears to have solved the 'clanky' issue at points around the neck that I had since I received it a couple months back. Issues that I have continually blamed on 'technique'. But I digress. It went so well that I thought that I would share my experience. So here we go.
Let's start with the tool I used. I really wrestled with this one. I bought a variety of Vise Grip style clamps and attempted to fashion a caul from maple and adapt that but in the end I broke down and bought the
Stew Mac cauls and holder. I believe this was 100% the right choice. But, how to hold and use it all the way up the fretboard?
A brainstorm this morning produced this, the Kobalt Fret Press:
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Lots of muscle for the job, protective rubber pad on the backside and completely convertible back to it's original form and I don't believe the small hole for the caul holder weakens it enough to matter. The rotation along two planes it fully usuable all the way up the fretboard. A couple frets required a little creativity but really, it was no big deal. Just worked better than expected.
Here's a few of it in use:
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So with that problem solved it was on to the actual gluing. I was fortunate (or unfortunate depending on how you consider it) to have a scrap of the exact same fretboard from another botched job to test the tool and my gluing technique. That was without tape so I decided to take an extra step to mask off teh fretboard to avoid any possible mishaps.
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Than done, we got to the glue.
Stew Mac thin with a whip tip:
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A simple squeeze to run a small bead along the nt side edge of the fret, quickly followed with a swipe from a clean Q-Tip, even more quickly followed with the clamp. Make sure everything was aligned, wait 30 sec and remove the clamp. I removed the tape after every fret that was glued to be sure there were no issues with squeeze out or errant glue where it ought not be. I believe the tape helped a whole lot.
Here's what they looked like right after gluing:
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After that it was on to check the level across them all and file and re-crown where needed. After that a quick re-oiling of the fretboard (much in need after the pre-gluing naptha wipe down), restring, retune and see how I did.
Here's a sample of some frets that I worked on:
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Thanks again to everyone.