May not need, per much advice already given, but:
If you have access to 3D CNC production of some sort I made a radius block file in SCAD years ago at a request from
@Rôckhewer though I don't think it ever got used.
I happened to be doing a lot of 3D printing work with SCAD and a model of a particular radius (12" evidently) was requested, so I whipped that up, then thunk a minute, and parameterized it so it could be any radius you wanted - produce the 3D model and get your CNC to make it.
SCAD is a cross-platform 3D modeling program that's programmable...
Short enough to paste in, but I'll bet code will be mangled (or perhaps not? The layout is mangled slightly but it will probably work.):
Block_Radius = 12*25.4 ; //in mm, or leave the *25.4 for inches
Block_width = 5*25.4 ;
block_length = 11*25.4 ;
block_middle_thick = 2*25.4; //in mm
/* Parametric Radius Block
by T_Bone_TL 2017
*/
difference(){
linear_extrude(height = block_middle_thick+80)
square([block_length, Block_width], center = true);
translate([-(block_length / 2 + 5),0,Block_Radius + block_middle_thick]){
rotate([90,90,90]){
linear_extrude(height = block_length + 10)
circle(r=Block_Radius, $fn=350);
}
}
}
Edit to add: Might want to tweak some of the non-parameterized figures if doing a very large radius - particularly the $fn=350, which is "fineness" or "facets" (Don't recall, not looking up right now) on the circle, which would want to be larger (making the render slower) since you'd only have a very small section of the circle in the block.