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Is this possible? Electrical expertise needed

basscooker

Inactive
Commercial User
Apr 11, 2010
5,727
10,064
Northern KY
Disclosures
Cab fan, hobbyist
Bit of backstory:
I work in kitchens, and often when refrigeration goes down, the corporate decision-makers just replace the whole unit, and "throw away" the unit in question. I have a truck, and usually grab the old stuff to bust up and recycle the copper, stainless steel, aluminum radiators, etc.

With these big commercial fridges, I get lots of motors. Usually they run and work fine, and it's something else that's wrong with the cooler that causes the breakdown.

My question: If I were to reverse the fan blade, or fashion a larger fan blade, mounted to make the motor spin in reverse (or just spin), could I convert any of these motors into wind generators, using the power leads as the current outputs? Is there current generated by simply spinning an electric motor? Or am I just way off in my thinking? If there is some current generated, would it be enough to power, maybe a light for camping, or something else?
 
Thought it was worth asking. I just get so many motors that still work fine I was hoping to "get more" than the pennies per pound I get at the scrap yard. So wired directly to a light, it might work, but there wouldn't be a constant brightness. It would be directly proportional to the amount of wind? What about a paddle wheel and belt, using a nearby creek? There's a bit more "oomph" that way, and the water moves constantly.... still a bit of engineering and hassle there, but I'm not kidding I have five big motors right now....four from compressors, one a commercial 220 garbage disposal, that all spin freely, and worked when removed.
 
A permanent magnet DC motor will generate a voltage when the armature is turned inside the magnetic field. An AC motor is an entirely different animal, and will not.

That said, there has got to be a market for those used motors other than just scrap.
 
Looks like I've been short-changing myself by scrapping them. I use the scrap yard cash to feed my GAS. So maybe I'll be a bit more active listing on CL from now on.....thanks guys. As far as I'd expect, the fridge motors are single, but I'd bet the disposal isn't.

Maybe the Space Elevator guy could use them.
 
...As far as I'd expect, the fridge motors are single, but I'd bet the disposal isn't...

It would be odd to find mixed phase motors in a single location. 3 phase motors are much more efficient when the motors are big so it's likely if one motor in a given shop, kitchen, etc., is three phase, the rest would be the same. Considering it costs more to wire for 3 phase and big single phase motors cost more to both buy and operate, I'd bet if they came from the same kitchen they'd all be the same. I don't have much experience with commercial kitchen equipment but most other commercial equipment is 3 phase but can be ordered with single phase motors.

Woodworkers and farmers like single phase because they don't need to upgrade their electrical service to run the 3 phase stuff.

Even if they are 3 phase, check with your local commercial kitchen supply house. If they don't repair equipment they know people who do, and those folks might have some interest in good used 3 phase motors.

Single phase motors are easier to sell but 3 phase still have value to the right people.
 
I know that the disposal was the only motor hard-wired in, and the power supply to the motor is five wires. All the refrigeration motors were hooked to standard 120 grounded plugs. Any other details are a mystery to me, labeling that is still present is illegible. But I see our service guys fairly often, and everything we've replaced was with nearly exact units. I'm sure they can tell me how to list them, and even if they know of a good sales lead for me.
 
They make VFD's that will turn 120 single phase into 220 3 phase. I don't know if they make them any bigger than a 1HP drive though. How many wires do these motors have? If they have 2 armature wires + a ground they're 120. If they have 3 or 6 armature wires + ground they are 3ph.
 
It's all about commutators v slip-rings.

To the untrained eye, motors and generators look almost identical : magnets, coils, wires and lots of spinning.

But there are subtle design differences that allow one device to turn electricity into kinetic energy (motor) and the other to turn kinetic energy into electricity (generator).
 
It's all about commutators v slip-rings.

To the untrained eye, motors and generators look almost identical : magnets, coils, wires and lots of spinning.

But there are subtle design differences that allow one device to turn electricity into kinetic energy (motor) and the other to turn kinetic energy into electricity (generator).


jesse.jpg
 
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Hi.

These thoughts based on a few decades experience on the subject at hand, BUT are from a very different power system region (~1 230V / ~3 400V) and also from a different consumer environment, but I'd assume that those differences don't exactly work in Your favour in this case.


My question: If I were to reverse the fan blade, or fashion a larger fan blade, mounted to make the motor spin in reverse (or just spin), could I convert any of these motors into wind generators, using the power leads as the current outputs?

Yes, almost every electrical motor design can be run as a generator and vice versa.
Some without any modifications, some require extensive modifications.
Some with high efficiency, some with practically none.

When You run an AC electrical motor overspeed, it creates voltage if the field is excited.
The direction it runs, usually doesn't make a difference.


Is there current generated by simply spinning an electric motor? Or am I just way off in my thinking? If there is some current generated, would it be enough to power, maybe a light for camping, or something else?

Only a handful of electrical motors are able to convert power without controllable excition, any voltage You can measure without the load is being converted with the aid of remnant magnetism or stray fields. Or both.
As soon as any significant load is applied, the voltage(s) drops to 0.

I'm not kidding I have five big motors right now....four from compressors, one a commercial 220 garbage disposal, that all spin freely, and worked when removed.

Define big, 10KW range?


It's all about commutators v slip-rings.

Only partly correct IMO, it's all about applied science and engineering.

What is true though, the commutator motors are no-brainers, and except for the permanent magnet motors/generators, those are probably the easiest to use as a motor and a generator.


To the untrained eye, motors and generators look almost identical : magnets, coils, wires and lots of spinning.

But there are subtle design differences that allow one device to turn electricity into kinetic energy (motor) and the other to turn kinetic energy into electricity (generator).

Fortunately those subtle differences are often easy to modify to suit either or both tasks :).
Plans for such conversions are about as old as the motors/generator themselves.


I'm working by memory here, but I'm pretty sure the disposal had 5 wires, could be six. The fridge motors were definitely black/white/green.

The number of leads alone unfortunately tells You nothing about the motor/generator.
Only the wiring diagram does.
And the label(s).

Of course, one can assume that one or two lead motor/generator is either one phase or DC unit, but that's about it.

Plenty of AC units have starting capacitors, quite a few have running capacitors, some have both.
Some of those caps are inside the connection case, some are mounted externally.

Some have extra shielding, some have none.

Some have an independent neutral wire, some have none.

2 or more speed motors can have any number of ways how the speed is changed, and the number of leads is different if the switching is internal or external.


The best way to avoid the hassle is to have a label and/or a wiring diagram (often found cast on the inside of the connection case lid), but every time an unknown motor is removed, the leads must be marked.
Otherwise it's pretty much useless, or at least a major PITA to measure and guess how exactly 10 leads for example are connected.



As for Your second question about old random electrical motor market, I'd say it's IME about as big as the one for used guitar strings.

There's a demand and a market for both, even with todays prices, but very few bother because of the hassle and very small profit margin involved.

At least that's the situation here.

In Your case the fact that it's industrial units these motors came from can work in your advantage if you can sell them as spares. You need to know exactly into what models the motors are suitable for though, and probably also into which models they can be converted to work in.
You also have to find someone who's comfortable in buying an unit of unknown hours and unknown condition.
Ain't gonna be easy if You ask me ;).


As for the "independent from the line grid power DIY style" question, what's Your power demand?

IMO/IME the most feasible choices are:

If less than 100W, stepper motors (permanent magnet motor) or an alternator/generator.
If from 100W to 4KW, an automotive alternator.
From 4KW to about 20KW, I for one haven't found a DIY solution that was cheaper than the Chinese generators or several alternators.
From 20KW up a 3 phase motor with a modified rotor.

A stepper motor can act as an AC generator without any modifications, and plans for the regulating units for DC conversion are all over the 'net.
Very handy for camping and such with LiIon batteries and LED's as the light source.

An alternator is nice device for a DIYer because one can get either ~3 AC or DC (or both) from the same unit, and the voltage is highly controllable.
The on the shelf units range from about 100W to about 4KW, parts are cheap, as are the units themselves.
In theory, the direction of rotation matters because the brushes are off-set into the designed running direction, but IME (90KKm in a motorcycle), the extra wear on the brushes was neglible.

Both the stepper motors and the alternators can drive an inverter if needed, if the units are appropriately sized and designed.


The following assumes that any governing necessary is external:
Modding a 3 phase motor into a 1 or 2*1 phase generator is very easy, but also very inefficient.
All that's needed is a few capacitors.

Modding a 3 phase motor into a 3 phase generator with any kind of decent efficiency is pretty hard, or at least involves quite a bit of engineering knowledge, but if the original rotor is redesigned, it becomes relatively easy.

Regards
Sam
 
A motor works by producing a force on current flowing through a magnetic field. In a typical AC motor, the input current generates the magnetic field as well as the current that passes through that field. Thus, with no external power source, there is no field, and so it won't generate power.

Large generating stations use some of the generated current to "excite" the electromagnets in the generators, and need power from an auxiliary generator in order to start up.

Typical small motors that work as generators contain permanent magnets. The most commonly available are starters and alternators from a car.