Sorry I haven't been around much the past couple of days. Been busy... but looks like the project now has a life of its own. Ya'll are finding and solving the problems and coming up with the little tweaks and discovering what works best, and that's wonderful!
Agree with greenboy's assessment of filtering vs no filtering.
The Deltalite 2510 is a different beast, probably a better candidate for a two-way than for a tweeterless. It definitely wants a bigger box imo. In my experience despite their sometimes nasty-looking response curves, the Eminence bass guitar speakers are mostly "voiced" pretty good for tweeterless bass - typically better than their counterparts over on the "pro audio" pages of their website.
In my experience no stand-off washers are needed with the stamped frame woofers; just let the plastic tab sit at an angle and don't gorilla-tighten it.
With non-flush-mounted cast frame woofers, I use a "foot" as a stand-off. Sometimes I have to trim it a bit, but this is what it looks like (one of my home audio cabs... which "defies the laws of physics" by cramming a 12" woofer onto the front of an 11" wide box):
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As for a name, up to you guys. I'm a little bit hesitant about "ThunderMidget" (cool though it is), as in my mind anyway the Thunderchild concept includes a big horn and a fairly low crossover and this little guy is very different. But if the people want it, I'm not gonna pull a Mubarak and resist. Also, at this point it's no longer Duke's cab... it's yours. You guys are doing the R&D on it now, figuring out how to use the cab, what it can and cannot do... my nomination would be "TB110".