Alright, well... It's been a while... but I finally got back to working on this thing. Having been several years since I last worked on this bass, I'm a bit... lost. But it's all coming back to me.
Cocobolo fretboard, radiused and sanded to 1500-grit.
I didn't feel like spending $40+ on a curved block of wood from StewMac, so I just used a piece of this:
M-D Building Products 3-1/2 in. x 36 in. Oak Low-Rug Door Threshold-11742 - The Home Depot
I have no idea what the radius is exactly, but it's slightly flatter than the fretboards on my other basses. If "normal" is 12", this might be 14" or 15".
Again, I was cheap and didn't spend the big money on a real fretsaw. What I did get, at the local Woodcraft for $25 is a "Sharksaw" fine-cut pull-saw, with a 0.024mm blade. I did buy StewMac fret-wire, with a tang at 0.0232mm... So the fret fitment isn't quite perfect. Not to mention, I did the slotting mostly freehand, with that jig for alignment and a speed-square for a guide. It took about two weeks with dry-time and clamping, but with some professional-grade superglue (the only actual cyanoacrylate glue I could find at a hardware store), all 26 frets are now firmly in place. Held alongside my Carvin bass, I think I'm going to be pretty good on intonation. Of course, this is my biggest fear; I don't want to do all this work and be left with an instrument that can't be properly tuned.
Frets were filed, neck shaped, and headstock cut/drilled. Sanded the maple up to 800-grit, then I found the side-inlays I forgot I bought. I really need to remember to do that.
The body took a lot of work. The crappy band-saw blade I used to cut most of the body left severe burn marks and a lot of jagged lines. I tried a sanding drum on a drill-press, but it was too much of a fight with it so rough. Lots of 60-grit, beer, and patience. I think the body has been sanded up to 800-grit as well.
Next up is sorting out the electronics and a test-assembly before I do any finishing work. The problem is, I'm not sure what all I have... There are two EMG 35-DC's and some kind of EMG wiring kit missing half the knobs. One of my 35-DC's is a modern EMG model, the other is the older type that still requires soldering. I have no idea what I actually have here, or if it will even work. According to one of the instruction sheets I have, I think all I need is a toggle switch. Maybe also another volume knob... My intent is 4-knobs, with separate bridge/neck volumes, master tone, and a pickup switch.
Projects are a lot easier when you keep working on them, and not shelve them for years between houses.