Yeah, I am going to keep watching this. I am by no means the heaviest user of one of these, and the reports of the bad ones makes my skin crawl.
I think I have seen maybe 5 people post up saying they are having problems with their Rumble 500 combos. Considering the sheer volume of these produced that number is sensationally good. However I am certain it isn't fully reflective of the problem.
So if I understand your issue....
#1. New from
Musicians Friend, started acting up in the return period, Returned for exchange. Hoping they didn't do what some electronics big boxes do and ship out "refurbished" as new. Basically open box items that pass their QC check without really knowing what was going on, it works when cold kind of stuff, and boxed / shipped out as new. I have had Frys Electronics do that to me a couple of times.
#2. Replacement from MF started acting up outside of the return period, so you took it to the Fender Authorized repair center. Their fix was to replace the speaker?
#3. This is where I am fuzzy. Is this the same combo that MF shipped as a replacement, and the Fender Authorized repair center swapped the speakers in?
If #3 is true, then that means you have had 2 bad combos, and 1 failed repair attempt?
I am no engineer, but I have seen the schematic, and I am pulling from VERY fuzzy memory on this, I believe the headphone takes off before the final output for the speaker cabinet, so whatever has gone bad must be in that section, or the cabling and / or connectors holding it all together.
Jimmy M has a valid point, and I admit to being one of the guys that avoided the Ampeg PF500 for its reputed quality failures. I must also admit though, I am a bit odd in that I don't totally dig the Ampeg sound. Just personal taste. The reports of Rumble V3 500 Combos failing is really disturbing though. I know mine has been a gem, and I am hopeful that I am not just lucky.
And I am not trying to be a jerk about the mileage thing. I understand your frustration, but I have to wonder where you live that a Fender Authorized repair center is so far away from you. Must be beautiful land because almost every major, and most smaller cities I know of have at least one, if not multiple Fender Authorized Repair centers. At least in the U.S., YMMV depending on your locale... And your distance to a repair center is a trade off for living where you like. Not really Fender's fault at all.