So, here's the update that I promised yesterday - sorry it's late.
I sanded the pickguard wood down to 3/32" thick on the Performax, and then sanded through 600 grit using Abranet sanding discs. Also sanded the body to 600 grit. Wiped some Waterlox onto both, and here I am test-fitting the various bits:
The flourescent lights in my shop tend to wash out photos, so I apologize. Also, new camera (Yay!), not sure what I'm going to do with 14.1MP. Anyhow, here's a shot of the body with the cavity routed out, and the wiring channels (pickup and bridge) drilled:
Here's a shot of the back of the body, with the holes drilled for the neck screws. I'm using machine screws, with brass threaded inserts in the neck, ands I won't be using a neck plate. I just slightly countersink the machine screw heads:
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I made a cavity cover out of a scrap of bloodwood that I had laying around, it is also 3/32" thick, so it lines up nicely with the pickguard. I have yet to drill the holes for the controls, probably do that tonight. Here's a shot of the body with the pickguard, control plate, pickup, bridge and neck laid out:
I shaped the headstock using my oscillating spindle sander, cleaning up with a block and some hand sanding, and then I sanded the neck down with the abranet, up through 400 grit, then wiped on some Waterlox, as well. Body, pickguard and neck each got 4 coats of Waterlox. Here's a wider shot of the body and neck, so you can see it all together:
Should have it strung up by the end of the evening, after I get home from my day job of working as a part of The IT Crowd...