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Protecting gear while traveling in a trailer.

So we've been using an enclosed 5'x8' trailer i bought for the band about 10 years ago. Easily have logged over 20,000 miles on it. The problem we're having is that equipment takes a beating. For example, our A&H mixer is in a rack box and I'm taking it in for repairs for the second time now because i believe bouncing up and down on the road has loosened wires to connectors in the mixer. Similar repair about 4 years ago. now another piece of equipment i fear is experiencing the same problem.

we tried some padded mats that didn't really help. Looking for some suggestions. Thanks.
 
They're expensive, bigger, and heavier, but shock-mount/shock-isolating rack cases can help. Air-ride trailers are also a worthwhile luxury if that's an option.

The bottom line is that preventing high energy jolts from transferring from the rack into your gear really cuts down on transportation related failures in my experience. I'm sure there are other answers, but shock isolation seems to be one thing that makes a huge difference.
 
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You really need to ensure that stuff is packed in there tight and strapped down to prevent movement. Blankets in between.
I've got 3 consoles in mine (2 analog, 1 digital) and have never had issues. Yes, they are all in padded flight cases, and strapped down.

Besides, it's always a good thing to check all your gear for wear on a regular basis.. you'd be amazed at how speaker screws (support, screens, etc.) work their way loose over time.. even those tiny screws that hold the XLR connectors to the mic body on Shure SM57/58 and Beta's work loose..
 
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As others have noted, shockproof racks is the ticket. You can tell them by the added thickness between the inner and outer wall.

Another thing, road-worthy gear. It’s one reason why equipment from companies like Klark Teknik, Ashly, Crest, etc. cost more than the budget brands.


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How much weight in your trailer, vs. it's rated capacity. The reasons I ask is that when you have a trailer that is only lightly loaded, it will bounce around more than one that has a heavier load on the springs. Depending on the particulars, you may be able to tune the springs to adjust for the actual load.

Another thing to consider is strapping down the stuff inside the trailer. When the trailer bounces, the stuff inside could get an extra bounce if it's not strapped down. If it's all strapped to the trailer, that will dampen the trailer overall (it will act like a single larger mass). Attach some d-rings in strategic locations inside the trailer and get some cheap ratcheting straps.

I have used the shock mounted cases and they're probably better in some situations, but I don't think they're a panacea. I don't think this is a cost-effective way to deal with your problem, depending on how many cases you have.
 
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Get lighter amps, lighter gear. Lighter gear is less prone to road shock
Sometimes flipping the racks on their back gives better gear support than loading in vertical. I see many racks with the amps only suspended on the front ears with nothing holding the amp in the back of the rack.
A little loctite on screws and nuts to hold them tight.
 
Sounds like your trailer might be rigged for more weight than your gear is throwing at it. Just like an unloaded one ton pickup rides like a** compared to an unloaded half ton, a heavy duty leaf spring on a trailer needs considerable weight to make it ride smooth.

FWIW, our band uses the guitarists Harbor Freight 4x8 cargo trailer that we enclosed with a basic plywood box that is bolted on and fiberglassed. I wouldn't want to ride in the trailer, but I have never noticed anything disturbed aside from my band mates in it...

My gear is pretty simple carry wise. Mixer is in a semi rigid / soft case. It kind of looks like a laptop bag, but has PVC stiffeners in the front and back.
We tend to play a LOT of outdoor gigs, so we keep hand towels in plastic bags to wipe sweat off between songs. (it's hot in Texas!)

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So a change or street clothes go into the tote, then the mixer, then the hand towels. Then the spare mixer (XENYX 1202FX) and power supply get wrapped up into the towels before the lid goes on.

Our Powered speakers, combo amps and cabs all ride on 3" thick black foam pads from the craft store. They are in amp / cab covers typically with moving blankets over that, and are cargo strapped to the sides

Instruments are in cases, and are strapped in. Totes are strapped together, and then strapped in.

So I guess you could say we rely on a LOT of padding, and cargo strapping to keep things cushioned and in place. The results so far have worked well for us.

A friend of mine has all his stuff in one of those roll out road case rack things, They strap it to the inside wall of their trailer with a thick foam pad on the bottom. He's been gigging like this on and off for 20 years. No problem.
 
Just a thought - until you solve the problem, put gear like that up front in the car, where I expect your suspension is better, and use the trailer for cabs, drums and such. I am guessing you travel in more than one vehicle. Even if it means switching stuff in another vehicle, doing that would at least offer a temporary solution.
 
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