I had planned on drilling a hole in the end of the headstock for the truss rod nut to stick through, I got it all planned out and ready to go. I made a test using a short cutoff piece from the neck blank. All went well.
This neck piece is too long to sit on the drill press table (it's a free standing drill press) and too short to rest on the floor. I eventually got it all set using a couple of pieces of 4x4 and a bubble level and the drilling went great. Then I tried to put the truss rod in - in order to get the truss rod nut through the end of the blank where the hole is I would have had to made the truss rod channel really wide for a long distance. With the test piece I could just push it in from the end - with the real piece I had to angle the rod in. In the end it seemed like I would end up with a mess so instead I just routed out the whole length of the neck blank after drilling the hole in the end. It looks a little messed up right now, but I will fill this in and you won't be able to see it when I'm done. Depending on how the string holes go I may end up just making a cover for the whole thing anyway, we'll see.
I had one wiggle in the truss rod route - man I hate that router table, but it's in there nice and snug and flush (note there is some dark parts of the maple up against the walnut, that's not the wiggle!).
...and finally I used the top as a template to smooth out the rough cut body blank. Looks great! I can see the advantage of making templates, so much easier than getting the the whole body shaped at the same time. I used a
Stew-Mac purchased bit for the top 2/3rds and a cheap bit on the bottom 1/3rd. The first bit wasn't long enough to reach all the way to the bottom. Huge difference in those two bits. The expensive one cut cleanly, no burning and it was smooth to push along the wood, the cheap one was way more "chattery" and burned the wood. It looks like I need to get an expensive bottom bearing template bit. I have screws in the neck pocket and where the neck pickup will go as reference points. I'll need to take this top on and off a bunch of times as I build the angled mount for the tuners - someone remind me to put in a wiring route between the pickups before I glue the top on! I know I'm going to forget that and then it will be stress and misery with a drill.
I will likely carve and indent in the bottom, but I'm going to wait to see how these tuners go and where their heads will end up.
I stupidly ordered the wrong fretboard from LMII. I'll have to call them and see if it's too late, I ordered a four string board when I need a five string board (according to their measurements). If it's even a little oversized I might be ok, I might just let it go and see what it looks like when it gets here. They claim 2.75 width, which is a bit shy of where I was hoping to be at the bottom of the neck.