MichaelVee said:
The inserts can be gotten at most hardware stores or home improvements store with a good selection of fasteners. I got a set of them from Home Depot a few years back.
Make sure you get the machine screws that are long enough to reach through the neck down an adequate distance into the inserts to hold together securely.
Also, make sure you get the smallest inserts possible. They come in a number of sizes. Get the ones that have a screwdriver slot so they can be threaded in far enough to be flush with the wood on the neck heel.
You drill a pilot hole into the neck heel that is slightly smaller in diameter than the insert, and then screw the insert into place.
A final caveat: be sure the inserts are going into the wood straight. It's easy to get them going in at a bit of an angle. A bit of an angle is not the end of the world, but it's much better to get them screwed in straight down, if you can.
While Michaels advice touches the surface of the issue, there is much more depth to the subject. Let me elaborate...
- First, I haven't see any inserts coming from the Home improvement stores that are full billet metal unless they are brass. Brass is OK for smaller screws but I've moved away from it for neck inserts because I use steel machine screws and brass, being softer, can and does fatigue easily under the torque that gets applied to the steel bolt. Brass on brass is fine but should you need to remove an insert that has stripped, it's a boogerbear, especially if you've dropped a little CA in with them, like you should. The other inserts I've seen at the commercial outlets have been "pressed" metal or "white" metal. These are very low grade, soft pieces that don't have the strength for this critical joint at all. In fact, most are so weak that insertion can be a problem because they can break simply with the force of turning them into the wood. Now, let me add that all Home Depot's aren't the same and they all carry different items. You might find what you need but be careful to check them out thoroughly before assuming you've got machined inserts.
Matching the length of the screw and insert is important but it's done by planning how far into the neck the insert is installed. My approach is to use the insert not as a holder for a "peg", being the neck bolt but as a compression element by putting it deeper into the neck. Then when you torque down on the neck bolt, the insert compresses the material between the insert and bottom of the neck towards the neck pocket. This is the only way to increase the sonic coupling of the neck and body. Putting the insert in shallow will hold the neck in place but it doesn't pull the neck towards the body which is what you want to do.
It isn't important to get the smallest size insert possible. Besides, just what does "smallest" mean? Smallest diameter of insert or smallest diameter of bolt that you can get an insert for? I use 10-24 machine screws and these match the diameter of most of the wood screws used by the manufacturers. For these bolts, there are at least 2 diameters of insert available in machined steel. One is a narrow version with knife threads and a slotted top. This is easier to thread in but more difficult to keep contact with the drive tool because of the single slot. I use these in cases where clearance of the trussrod is a concern OR where I'm not certain of the space I have available and want to make sure I miss the hard stuff. The other insert available is a hex drive. These are much larger in diameter, have blunt threads but a hex drive and are easier to sink straight into hard neck wood. They are also a little taller so that has to be taken into consideration when calculating clearances. I like these for their mass and ease of installation. Each has their uses and will do fine. Both require large pilot holes based on the size of the barrel of the insert - not the thread size - and I like to chamfer the hole opening to aid in starting the insert into the hole.
To aid in driving the inserts, I can offer two bits of advice. First, use a drill press as the power behind the insert to push while you twist the chuck. By mounting the neck firm, you can easily insert the pieces very precisely in about 30 seconds without breaking a sweat. Try this by hand and you risk a crooked insert or something worse. It CAN be done but much more care is required to do it right by hand. The second tip is to wipe some beeswax on the threads before insertion. It will make them go much easier.
Hope this helps