So many decisions to make. In any restoration, it comes down to how much you want to put into it. You can make it exactly as it was, improve on it, do just enough to make it work. At some point, you realize that you have more in it than you can ever get out of it if you sold the amp. At that point you are doing it for the technical challenges, because you are learning a lot, and for the love of doing this sort of work. There is so much involved. It runs from woodwork, cabinetry, upholstery, and metal work. The electronics is a whole other subject full of challenges and there's a lot to learn.
There is some information on the 4-pin connectors, cable, and Heyco bushings in the TalkBass Portaflex Wiki here: Technical - Amplifier - TalkBass Wiki
For the for-pin connectors I recommend that you use Switchcraft A4F and C4M connectors. For the 18 gauge four conductor cable, I use Belden 8454. In the past I've bought this cable from Surplus Sales of Nebraska but they are currently out of it. Other places sell it.
The bushings used to attach the cables were often made by Heyco. Details are in the Wiki. I find that on some amps, the holes have been enlarged and a different sized bushing is needed. Heyco (Strain Relief Bushings | Power Cord Strain) is still in business producing many of the same parts. The size of the bushing is based both on the cable diameter and the chassis hole size. Check out their web site. Samples are available from them and you can request different sizes so you can figure out what you need. Not sure about finding the square molding that was on the chassis power cord. My '71 had the same round bushing listed in the Wiki.
The Portaflex Wiki also details how to make adapter cables: Tips & Tricks (including modifications) - TalkBass Wiki.
For the power cord, I use Carol brand made by General Cable, 3/18 rubber jacketed cable (see attached, 01311). It is the same size as the original so works with the original bushing and chassis hole. I used to buy it at Home Depot but it seems that it is no longer available everywhere. Other places still sell it though, Walmart lists it (CAROL 01311 Service Cord, SJOOW, Black, 18/3, 50 ft. - Walmart.com For the plug, I buy a heavy black Leviton plastic plug from HD. This one: Leviton 15 Amp 125-Volt Rubber Grounding Plug-R60-515PR-000 - The Home Depot.
So many decisions to make. In any restoration, it comes down to how much you want to put into it. You can make it exactly as it was, improve on it, do just enough to make it work. At some point, you realize that you have more in it than you can ever get out of it if you sold the amp. At that point you are doing it for the technical challenges, because you are learning a lot, and for the love of doing this sort of work. There is so much involved. It runs from woodwork, cabinetry, upholstery, and metal work. The electronics is a whole other subject full of challenges and there's a lot to learn.
There is some information on the 4-pin connectors, cable, and Heyco bushings in the TalkBass Portaflex Wiki here: Technical - Amplifier - TalkBass Wiki
For the for-pin connectors I recommend that you use Switchcraft A4F and C4M connectors. For the 18 gauge four conductor cable, I use Belden 8454. In the past I've bought this cable from Surplus Sales of Nebraska but they are currently out of it. Other places sell it.
The bushings used to attach the cables were often made by Heyco. Details are in the Wiki. I find that on some amps, the holes have been enlarged and a different sized bushing is needed. Heyco (Strain Relief Bushings | Power Cord Strain) is still in business producing many of the same parts. The size of the bushing is based both on the cable diameter and the chassis hole size. Check out their web site. Samples are available from them and you can request different sizes so you can figure out what you need. Not sure about finding the square molding that was on the chassis power cord. My '71 had the same round bushing listed in the Wiki.
The Portaflex Wiki also details how to make adapter cables: Tips & Tricks (including modifications) - TalkBass Wiki.
For the power cord, I use Carol brand made by General Cable, 3/18 rubber jacketed cable (see attached, 01311). It is the same size as the original so works with the original bushing and chassis hole. I used to buy it at Home Depot but it seems that it is no longer available everywhere. Other places still sell it though, Walmart lists it (CAROL 01311 Service Cord, SJOOW, Black, 18/3, 50 ft. - Walmart.com For the plug, I buy a heavy black Leviton plastic plug from HD. This one: Leviton 15 Amp 125-Volt Rubber Grounding Plug-R60-515PR-000 - The Home Depot.
Wow, so thorough as always, thank you. I looked at the Heyco site and they do make strain reliefs for round cable that fit in a rectangular hole. I have to figure out what the original rectangular hole size was.
The fan on my amp is supplied by a short piece of lamp cord that has an octal plug on it that goes into the relay socket. This doesn't strike me as original. If not, how was the fan hooked up originally?














