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Alright, making a nut from a blank question
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Before I get started:
- Am I understanding this orientation correctly?
- For thickness, do I want to sand from the headstock or the fingerboard side?
Your orientation is correct...the top of the nut slopes downward toward the headstock / machine heads. If too thick for the slot, I'd sand the headstock side. I would just place the sandpaper on flat firm surface and run the nut blank (headstock aspect) back 'n forth like an eraser. Stop frequently and check your progress.
Riis
Glad I asked. I had seen several videos where they cut their own bevel, but it'll be nice to not have to do that myself. Thanks again!
What / which bevel? Top-side? It's already beveled. The slot is flat as is the nut blank, correct?
Riis
I meant I did not expect it to arrive beveled
Makes life easier! How much do you have to shave off?
Riis
So measuring fret height, adding some, and then sanding down from the TOP of the nut to get to a certain height before cutting the slots makes sense...
but now I have a nice beveled top, and need to remove/sand from the BOTTOM before/after cutting my slots. What's the trick here?
Again, I would run it like an eraser across sandpaper on a flat surface. Bonus points if you can butt it up against an L-shaped (90 deg) support or "fence" to keep the cut & angle true. Otherwise, it's easy to tilt and create an uneven surface.
Riis
Right, I meant roughing out the height before cutting the slots. But it occurred to me this morning that I could cut the slots first, then carefully sand from the bottom until I got the right height.
I would advise against it. You can rough-in the dimensions and START the slots. It really needs to installed as it progresses so you can re-check your work & interaction with the fretboard.
Riis
Oh, well that was my question. What is the best way to rough out the height if you're sanding from the bottom, instead of from the top? Just find fret height plus 1/8" or something?
Update:
The "original" nut pictured above measured at a total height of about 5.7 mm so I got my blanks down to about 6 mm for some grace room.
- Took some time off. Wanted to read and study up on it, study this thread, watch some videos, etc.
- Opened up the body neck holes. Screws slip fit comfortably through now.
- Decided to go all the way on a test nut. Followed each step with my "good" nut.
Would love some feedback on the "test" nut slots. This nut ended up WAY too thin so I shimmed it with a business card to
make it stable enough to practice cutting slots. I stacked up some feeler gauges (fret height 1.4 mm + 0.25 mm) and drew a line across to mark the absolute lowest I could go. Just to test, I pretty much took each slot down to juuuuust above the line.
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Thanks again for everyone's help. This has been both fun and nerve-wracking and frustrating (in waves, as is the DIY way).
Shimmed how & where? Hate to say it but you may be better off shimming the underside of the original nut, re-installing, and re-cutting the slots to spec. You can use beer can aluminum or I can mail you some super-thin maple veneer.
Riis