No worries, probably the best way to do this is a video which I can put on YouTube. I will have to find all the bits and put them back together to show you how it worked. Give me a few days...
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No worries, probably the best way to do this is a video which I can put on YouTube. I will have to find all the bits and put them back together to show you how it worked. Give me a few days...
Absolutely no problemo !!!!
Ok sorry it has taken a while but here are some short videos showing the jig I made to cut the fingerboard.No worries, probably the best way to do this is a video which I can put on YouTube. I will have to find all the bits and put them back together to show you how it worked. Give me a few days...
1. Re the hinge. It doesn't matter what sort of hinges you use or where they are attached along the bottom edge of the triangular panel. The important thing is that they are exactly lined up with each other and they firmly attach the triangular panel to the bench. You could use piano hinge all the way along the bottom edge.sorry for the grammar....where on the triangular panel do you locate the hinge???/
From what's been said earlier in this thread, the radius varies along the length of the fingerboard. So it's a cone, not a cylinder.It is a simple cylinder with a slight relief- not too much for anyone with basic woodworking skills.
If you already have a woodshop or access to a few simple hand tools you can shape the fingerboard by hand in a couple of hours. It is a simple cone with a slight relief- not too much for anyone with basic woodworking skills. A sharp edge and a bit of patience will go a long ways. Save the jig making for when you want to startup a large production run.....
1. Re the hinge. It doesn't matter what sort of hinges you use or where they are attached along the bottom edge of the triangular panel. The important thing is that they are exactly lined up with each other and they firmly attach the triangular panel to the bench. You could use piano hinge all the way along the bottom edge.
2. Radius. The height of the triangular panel is dictated exactly by the required radius and its length should be a bit longer than the fingerboard. A 3/4 scale bass has a string length of 1053 mm, a radius at the nut of 250mm, and radius at the bridge 76mm. These radiuses can be visualised as a cone. The tip of the router bit must be the required radius from the hinge axis at each end of the fingerboard. Because my fingerboard is 850mm long, by simple geometry the radius at the bottom end of the fingerboard works out to 109mm. So when the blank to be machined is attached to the top of the triangular panel, and the hinges attached to the bottom of the panel, and the hinges firmly anchored to the bench, the router cutting bit is:
250mm from the hinge axis at the top end of the fingerboard.
and
109mm from the hinge axis at the lower end.
3. The panel itself is obviously a bit smaller than these measurements because there are hinges on the bottom and the thickness of the fingerboard blank on top.
4 If you were very precise (I wasn't) you could correct the radiuses slightly to account for string height. For example the string height at the nut is only about 1mm, but it is about 5mm at the end of the fingerboard, and 0mm at the bridge. It got too hard for me!!
Hope that helps. Let us know how you go.
1. Re the hinge. It doesn't matter what sort of hinges you use or where they are attached along the bottom edge of the triangular panel. The important thing is that they are exactly lined up with each other and they firmly attach the triangular panel to the bench. You could use piano hinge all the way along the bottom edge.
2. Radius. The height of the triangular panel is dictated exactly by the required radius and its length should be a bit longer than the fingerboard. A 3/4 scale bass has a string length of 1053 mm, a radius at the nut of 250mm, and radius at the bridge 76mm. These radiuses can be visualised as a cone. The tip of the router bit must be the required radius from the hinge axis at each end of the fingerboard. Because my fingerboard is 850mm long, by simple geometry the radius at the bottom end of the fingerboard works out to 109mm. So when the blank to be machined is attached to the top of the triangular panel, and the hinges attached to the bottom of the panel, and the hinges firmly anchored to the bench, the router cutting bit is:
250mm from the hinge axis at the top end of the fingerboard.
and
109mm from the hinge axis at the lower end.
3. The panel itself is obviously a bit smaller than these measurements because there are hinges on the bottom and the thickness of the fingerboard blank on top.
4 If you were very precise (I wasn't) you could correct the radiuses slightly to account for string height. For example the string height at the nut is only about 1mm, but it is about 5mm at the end of the fingerboard, and 0mm at the bridge. It got too hard for me!!
Hope that helps. Let us know how you go.
That looks perfect! Great diagram! As long as the mounting plate is very firm and you put the router on its highest speed to avoid vibrations, you're good to go.Hi Jay ,
I have just uploaded a schematic of the Jig front view . Does this look about right ?? The triangular panel is longer than the fb and the heights under the fb ends are 250mm and 76mm. The template is mounted to mirrored triangular mounting plate where the hinges are and the mounting plate is in turn secured to the worktable ? The router would be mounted on slider channels above the whole jig.