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I hope others chime in as my first inclination would be to route it out basically extending the channel as I did in this picture. Granted my truss rod is further toward the end of the neck, but that shouldn't matter.
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Looks nice, I like the headstock shapeI didn't do anything special. I put on the fret board and then a veneer on the head stock (to hide the scarf joint.) Neither of those touch the truss rod threads or adjusting nut. Since I didn't want a truss rod cover, I "tried" to make an adjustment hole that looked good. The space between the fingerboard and the veneer is where the nut for the strings goes.
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End results looks like this
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I don't cover it, but I've seen builders who do. I line mine up so that the trussrod nut end is in line with the headstock edge of the nut. I carve a little relief in the bottom of the nut and fretboard to give the truss rod nut room to move.![]()
Here’s what I would do:
1) glue the wings to the headstock
2) cut the shape/taper of the neck and headstock
3) install the fretboard and trim to the shape of the neck
4) cut the thickness
Thanks for the suggestion. For #3 install FB, how would you match the shape taper of the FB to the neck? Thinking out loud here, maybe cut the FB to approximate shape of neck (w taper) say to ~ 1/8", glue to neck, then do the final shaping? For final shaping, may be with a block plane, card scrapper, or router?
I’ve heard of guys using a router, but I always get my fretboards pre-raduised and I can’t run the router over a curved surface. Besides, even if I could the thought of tear-out would freak me out.
I glue the fretboard on first and then cut it as closely as I can to the neck shape. ~1/8” is fine, but I try to get closer if I can. I’ll use a block plane, bastard files or a card scraper to do the final shaping.
I saw a Fletcher Guitars tutorial YouTube where he built a Strat neck. He had a cool trick using the heads of thumb tacks to pre-register the FB to the neck. It makes the glue-up a lot less nerve wracking.
This is great advise, suggestion, insights --- addressing same concerns that's been spinning inside my head. My FB is already pre-radius'd from LMI. So I've wondered how am I going to route that? Sounds like a bandsaw cut first, then glue to neck, followed by block plane and card scraper is way to go.
I watched the Fletcher Guitar tutorial you mentioned. Excellent! Now, back to planning out the steps, make sure I have the tools, etc. Thanks so much @Freekmagnet !!!