I loosened the truss rod a little and I was able to improve the setup. Not having a capo, I taped down the strings at around the 12th fret position, pressed down on the 1st fret position, and tried to measure the relief with my feeler gauge. First time to try to do this so I'm not sure how well it was done, but I was getting around .006 to .007". I was also able to check the space between the strings and the fingerboard at the nut. It is around 0.030 to 0.032". What is recommended spacing spacing for a fretless?
When I set this neck up the last time, I felt like I needed more relief but couldn't resolve the buzzing issue even with the truss rod completely loose. So yesterday I finally got around to working on this again. I tightened the truss rod to get a visible bow in the neck. I didn't try to measure anything but would guess when holding a straight edge along the neck I had 2-3 mm space at either end above the fingerboard. Then I sanded the fingerboard back down "flat" along the string-paths, maintaining the radius as well as I could. So this is my first attempt to set it up now that it should have the ability to set the relief. I'm just not that good at measuring it and not even sure what to set it to.
This is the bass - a Squier Vintage Modified, 2008, originally a "Jaco" style bass with no pickguard. A previous owner did a hack-job pickguard install - looked terrible because he made some very crude cuts to force one to fit. My dad and I made this green one to use those holes but with a better fit to the neck and control plate. Also made a black one. The original fingerboard was lined ebonol. The previous owner had sanded it down to deal with setup issues (maybe this same issue I have - not able to get enough relief). We replaced it with a macassar ebony board. Not perfect but not too bad either. No markers yet besides some little pieces of tape I stuck on the side to mark a few positions.
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I've been going back and forth with this neck and a fretted CV neck. If I can get a good setup with the fretless I'd like to keep it on since it is the original and I like trying to play fretless.