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Gallien-Krueger question!

You're trying to get too much out of that amp. Either get a pair of 8 ohm cabs, unless that 15" is a 4 ohm in which case you really need a new head before new cabs. But a pair of 8 ohm cabs would allow you to move more air than the single 15 incher. Also, they'd move you closer to the amps maximum power output. How are your EQ settings? Regardless of EQ pushing that amp with the master at 7 is really hard. Another option might be getting a power amp and using the GK's preamp section and a line out to power to the power amp thereby getting you more power. But you'd need to be sure the cabinet could handle it. Lots of options, what's the budget?
 
Without more info, it's tough to identify the problem. Try reducing the input gain, because it might be clipping, especially if you have a high output bass. Try using the -10 db pad, and adjusting from there. (I've had to do this with a high output Precision into my 700RB, which has the same preamp.)

Also, where do you have the boost and bass controls? With those cranked, you increase the likelihood of distortion.

But the culprit is likely the cab. Bring your head into a music store and test it with better cabs and see what happens.