I started working on a test neck. Since this is a new design, and I use a CNC, I have to run tests to make sure the programming won't mess up a nice neck blank.
The first thing I did was take a 4x4 piece of pine and resaw into a .875 thick neck blank. I then roughed it out on the bandsaw.
I have a melamine spoil board attached to my machine with screws. I use the melamine because it holds double stick tape much better than mdf does.
You can see I have some indexing holes in the spoilboard. The holes will be used when flipping the neck blank to machine the back, as well as machining the fingerboard later on.
So, I stuck down the blank using the spoil board lines to align the center of the neck blank to the spoil board. I also use an index hole on the spoil board as my xy zero. I find that a reference point that is in contact with the work piece works out best for me. I've always had issues flipping parts when xy zero is at an external touch point to the part.
I machined the entire top of the neck including the index holes for the fingerboard, truss and carbon slots, face of the headstock, and peg holes.
From there, I zeroed my machine to the index hole on the spoil board for the back side of the neck. I then flipped the neck to that side of the spoil board, and used pins to index the piece. Again, carpet tape to hold it down.
And, here's the finished neck
I leave part of the headstock back for hand shaping, mainly because the material is unsupported in that section.
I don't know about you guys, but before I got the cnc, it would take me an entire afternoon to shape the back of the neck with my spoke shave, etc. This test neck back and front took me 2 hours including all of my tool changes. I think I'm the slowest worker with hand tools. The cnc really makes things easier, and much more accurate. I spend the majority of my time in front of the computer modeling and programming, which for me works out great. I can be at home sitting in bed working on guitars. All of the thinking and design is done up front so that there are no surprises when building. It works out well for me. I'm the type that if I don't have every detail thought out ahead of time, I'll definitely screw up the build.
So, here are a few shots of the test neck in the body.