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OK. Big help needed here.

1dB could be noticable, that doesnt mean it will be significant, but it could also give you more head room for cleaner power.
When the bel and decibel were originally quantified literally hundreds of people were tested to determine the smallest level variation that they could detect, and that average value was used to define the decibel. Thus by definition it is so slight as to be insignificant. While the centibel exists it's never used, as no one can hear even a 50 centibel level change.
 
early picture - needs loaded, covered and grilled.

MLWCab.jpg
 
early picture - needs loaded, covered and grilled.

MLWCab.jpg

Critique: you need a lot of panel to panel bracing or it's going to vibrate like mad. The drivers are spaced too far apart for the wavefronts to properly integrate, they should be literally touching each other, so you're going to have combing issues. You can get around that if you have only the center row (vertically speaking) of drivers running full range, with the outer rows low-passed no higher than where their center to center spacing is one wavelength. All things considered a single vertical array would be better, done in two or three boxes for ease of transport.
 
Critique: you need a lot of panel to panel bracing or it's going to vibrate like mad. The drivers are spaced too far apart for the wavefronts to properly integrate, they should be literally touching each other, so you're going to have combing issues. You can get around that if you have only the center row (vertically speaking) of drivers running full range, with the outer rows low-passed no higher than where their center to center spacing is one wavelength. All things considered a single vertical array would be better, done in two or three boxes for ease of transport.

when the drivers are loaded, there will be less than .125 inches between flanges.

and a single vertical array (if i understand the term correctly) would be less than 1 foot wide, and over 9 feet tall. real-world stability comes into play there...
 
The bracing is of extreme importance. You need them from baffle to back to stabilze the baffle, some horizontally across the back and sides should be added too as well as a couple added to the top and bottom. The large expanses of unbraced panels you have there will vibrate like crazy cancelling out frequencies leaving you wondering why this huge cab sounds so quiet and hollow. No need for disgust yet, you can add all this now before covering, padding and drivers.
 
when the drivers are loaded, there will be less than .125 inches between flanges.
It doesn't appear that way in the photo, assuming you're front loading them. If you're rear loading them diffraction could be a major concern.

and a single vertical array (if i understand the term correctly) would be less than 1 foot wide, and over 9 feet tall. real-world stability comes into play there...
I agree, nine feet is stretching it a bit, though I'd think you should be able to fit sixteen fives in a seven foot high box, so two x 3 1/2 feet to haul about.
 
according to my builder, there will be approximately .125 inches between the flanges when the cabinet is loaded.
The holes don't appear large enough to accept five inch drivers loaded from the front of the baffle and have only an eighth of an inch between the frames. They could be, it just doesn't appear that way in the pic. If OTOH they are as small as they appear to be because he's mounting them to the rear of the baffle that would be a mistake.