I have a set of T-Bird shaped pickups I bought off eBay a few years ago. They were advertised as new, no mention of being a takeoff from an assembled bass. They were only about $30 so I just went ahead and bought them. Probably generic Korean soaps. Anyhow, I got some T-bird style covers and rings from eBay seller philaluthiertools a while back to see what I could maybe do with them.
These covers:


Pickups shaped pretty much exactly like these:

So here's the thing: The pickups fit absolutely perfectly under the covers as they are and the holes line up perfectly. Also, any EMG35 sized pup will fit if you carefully file the corners of the sides. The pups are not here with me so I can't check hole placement on the EMG-size pups, but IIRC they matched up as well.
Much props and all to anyone who can answer the following questions.
1. Is there any reason for me to have to remove the plastic cover from the top of the pickups before I put them in the covers? I see no reason to remove any plastic from the sides because the pups fit as they are, but I'm willing to carefully sand the top if it's advisable. Will doing that make any difference in sound other than output (which I can control with my amp)?
2. If I don't have to remove any plastic from the top of the pickups, is it okay to simply use double-sided tape to fit them into the covers, or should I still use epoxy? Realistically, I probably don't have to use anything, as the mounting screws will work with the foam underneath to keep them together.
3. Is there any reason for me to choose nickel over chrome for this application? I have a set of both, so it's no issue one way or the other.
The pups in question will likely be going into an alder Warmoth body, FWIW, so there's no quest for authentic T-Bird tone going on here.
These covers:


Pickups shaped pretty much exactly like these:

So here's the thing: The pickups fit absolutely perfectly under the covers as they are and the holes line up perfectly. Also, any EMG35 sized pup will fit if you carefully file the corners of the sides. The pups are not here with me so I can't check hole placement on the EMG-size pups, but IIRC they matched up as well.
Much props and all to anyone who can answer the following questions.
1. Is there any reason for me to have to remove the plastic cover from the top of the pickups before I put them in the covers? I see no reason to remove any plastic from the sides because the pups fit as they are, but I'm willing to carefully sand the top if it's advisable. Will doing that make any difference in sound other than output (which I can control with my amp)?
2. If I don't have to remove any plastic from the top of the pickups, is it okay to simply use double-sided tape to fit them into the covers, or should I still use epoxy? Realistically, I probably don't have to use anything, as the mounting screws will work with the foam underneath to keep them together.
3. Is there any reason for me to choose nickel over chrome for this application? I have a set of both, so it's no issue one way or the other.
The pups in question will likely be going into an alder Warmoth body, FWIW, so there's no quest for authentic T-Bird tone going on here.