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Twelve string Thunderbird

Basvarken

Commercial User
Dec 3, 2010
1,743
10,604
Velp Rockcity
www.thegibsonbassbook.com
Disclosures
Hobby Luthier / Gibson Bass Book
Today I completed the build of a twelve string Thunderbird.
The Brooks TB-12

Specifications:
- Mahogany body wings
- Nine ply Mahogany/Walnut set neck. Neck through
- Opaque white (blonde) high gloss finish
- Abalonoid binding
- Ebony fretboard
- Circle position dots
- Jumbo frets
- 34" scale
- Buffalo horn nut
- Three ply black/white/black pickguard
- ETS twelve string brass bridge set
- Two spokewheel double action trussrods
- Carbon reinforcement strip in the neck
- Lace Alumitone Bass Bar in the neck position
- Lace Alumitone DeathBar in the bridge position
- Allparts stacked pots (volume/tone volume/tone)
- Mullard capacitors
- MEC on-on switch for coil split (humbucker-single coil)
- Gotoh GB 350 lightweight bass tuners
- Gotoh Stealth ST 31 guitar tuners
- 2 xPure Tone Multi Contact jack output
- d'Addario EXL 170 - 12 strings
- Weight: 4.2 kg

Electronics circuit were done by my good friend Bas Becu (BQ Music)

tb-12-wh-full-1500_orig.jpg

tb-12-wh-body-1500_orig.jpg

tb-12-wh-body-back-1500_orig.jpg

tb-12-wh-bridge-set-1500_orig.jpg

tb-12-wh-outputs-1500_orig.jpg

tb-12-wh-full-back-1500_orig.jpg

tb-12-wh-body-angle-1500_orig.jpg

tb-12-wh-body-back-angle-1500_orig.jpg

tb-12-wh-body3-1500_orig.jpg

tb-12-wh-full-back2-1500_orig.jpg

tb-12-wh-full-vertical-1500_orig.jpg

tb-12-wh-head-back2-1500_orig.jpg

tb-12-wh-head2-1500_orig.jpg



I'll post pics of the build process in several posts below.
 
Like all builds, it starts with finding the right slabs of wood.

Mahogany Khaya body wings
tb-12-wh-body-wings_orig.jpg


Made a laminated neck blank of Mahogany with Walnut strips
tb-12-wh-nice-ply-neck_orig.jpg


Routed a slot for the carbon reinforcement strip in the middle of the neck
tb-12-wh-routing-channel-for-carbon-strip_orig.jpg


Glued it in and scraped it flush
tb-12-wh-carbon-strip_orig.jpg


Then routed the two truss rod channels
tb-12-wh-routed-trussrod-channels_orig.jpg


Chiseled the part where the spoke wheel goes out by hand
tb-12-wh-truss-rods_orig.jpg
 
Bought a nice pre-radiused fretboard at Holz Faszination in Germany.
Drilled holes for the position markers.

tb-12-wh-drilling-for-postion-markers_orig.jpg


Glued in the position markers that I made out of an aluminium tube and black inlays dots
tb-12-wh-glueing-position-markers_orig.jpg

tb-12-wh-position-markers-glued-in_orig.jpg


After I sanded the inlays flush to the desired radius, I recut the fretlines to the right width and depth.
tb-12-wh-sawing-the-fretslots_orig.jpg


I always file off the top edges with a triangular file to make the fret seat properly
tb-12-wh-breaking-the-top-of-the-slot_orig.jpg


Then hammered in the frets
tb-12-wh-ready-to-fret_orig.jpg

tb-12-wh-hammering-in-the-frets_orig.jpg

tb-12-wh-frets-hammered-in_orig.jpg


Also made side position markers
tb-12-wh-making-the-side-markers_orig.jpg


Made some filler with ebony sawdust and glue to fill the little gaps on the side of the fretboard
tb-12-wh-mix-ebony-dust-and-glue_orig.jpg

tb-12-wh-filling-gaps-under-frets_orig.jpg


And cut out the truss rod acces slot
tb-12-wh-truss-rod-access_orig.jpg
 
After I glued the fretboard on (sorry no pix)
I started shaping the neck

tb-12-wh-neck-throgh-rough_orig.jpg

tb-12-wh-headstock-shape2_orig.jpg

tb-12-wh-headstock-shape3_orig.jpg

tb-12-wh-headstock-shape_orig.jpg


Building a bass like this requires some thinking ahead. I drilled holes for the pickup wires in the lower wing, prior to glueing it to the centerpiece
tb-12-wh-wiring-holes-in-lower-wing_orig.jpg

tb-12-wh-glueing-lower-wing_orig.jpg


Then glued the upper wing
tb-12-wh-glueing-upper-wing_orig.jpg


Routed the body shape (again sorry no pix)
And routed the pickup cavities
tb-12-wh-routed-pickup-cavities_orig.jpg

tb-12-wh-testing-pickup-cavities_orig.jpg


Then the tricky part of routing the binding profile. The body can't be detached, so I had to come up with a plan.
I made and extra template with a profile that compensates the raised center piece.
So the router could route up to the neck.

tb-12-wh-routing-for-binding2_orig.jpg


Found out I had drilled the output holes too early. So I temporarily filled them up ;-)
tb-12-wh-routing-for-binding_orig.jpg


The glued the abalonoid binding in place
tb-12-wh-abalonoid-binding_orig.jpg
 
Last edited:
I used Z-poxy as a porefiller on this one. Works great if the wood does not have to be stained.
tb-12-wh-porefiller-on-front_orig.jpg


After I sanded it smooth, I sprayed the white blonde nitrocellulose.
My goal was to keep the nine ply laminate of the neck visible
tb-12-wh-white-blonde-back_orig.jpg

tb-12-wh-white-blonde-front_orig.jpg


Then did a very thin coat of pale yellow to make it less white
tb-12-wh-paleyellow-front-body_orig.jpg


Scraped the binding clean
tb-12-wh-scarping-binding-clean-close_orig.jpg


And I cut a pickguard at the FabLab
tb-12-wh-white-pickguard_orig.jpg


After lots of sanding and a few top coats of clear finish, I polished the finish. And mounted the hardware. Bridge set was custom made by ETS Hardware in Germany. It took forever, but it was worth the wait.
tb-12-wh-hardware-mounted_orig.jpg

tb-12-wh-hardware-mounted2_orig.jpg


Stringed her up for the fist time
tb-12-wh-stringed-head_orig.jpg


And decided against the white pickguard. Opted for the black one that I also made.
tb-12-wh-stringed-black-pg_orig.jpg
 
Beautiful! When I saw the first picture in your first post I thought: "Okay, It's just another TB-12, just white instead of black." Turns out it's a super intereseting build process with great solutions and detail. I love the stepped binding!
Yeah, the big difference with the previous TB-12 is that that one had a glued in neck. Whereas this new one is truly neck through (like a proper Thunderbird ;-) )
 
Today I completed the build of a twelve string Thunderbird.
The Brooks TB-12

Specifications:
- Mahogany body wings
- Nine ply Mahogany/Walnut set neck. Neck through
- Opaque white (blonde) high gloss finish
- Abalonoid binding
- Ebony fretboard
- Circle position dots
- Jumbo frets
- 34" scale
- Buffalo horn nut
- Three ply black/white/black pickguard
- ETS twelve string brass bridge set
- Two spokewheel double action trussrods
- Carbon reinforcement strip in the neck
- Lace Alumitone Bass Bar in the neck position
- Lace Alumitone DeathBar in the bridge position
- Allparts stacked pots (volume/tone volume/tone)
- Mullard capacitors
- MEC on-on switch for coil split (humbucker-single coil)
- Gotoh GB 350 lightweight bass tuners
- Gotoh Stealth ST 31 guitar tuners
- 2 xPure Tone Multi Contact jack output
- d'Addario EXL 170 - 12 strings
- Weight: 4.2 kg

Electronics circuit were done by my good friend Bas Becu (BQ Music)

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I'll post pics of the build process in several posts below.

Wow! Congrats! Love the binding, classy.

Just a pair of quick question. How many FT/LBS of tension do you have with a 12 string as opposed to a 4 string, and does it require a stronger truss Rod, and or other reinforcement for the additional stress. Thanks.
 
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Wow! Congrats! Love the binding, classy.

Just a pair of quick question. How many FT/LBS of tension do you have with a 12 string as opposed to a 4 string, and does it require a stronger truss Rod, and or other reinforcement for the additional stress. Thanks.
As you can see in the specifications in the opening post and in the build report below, the neck has two truss rods and a carbon reinforcement strip.
 
Today I completed the build of a twelve string Thunderbird.
The Brooks TB-12

Specifications:
- Mahogany body wings
- Nine ply Mahogany/Walnut set neck. Neck through
- Opaque white (blonde) high gloss finish
- Abalonoid binding
- Ebony fretboard
- Circle position dots
- Jumbo frets
- 34" scale
- Buffalo horn nut
- Three ply black/white/black pickguard
- ETS twelve string brass bridge set
- Two spokewheel double action trussrods
- Carbon reinforcement strip in the neck
- Lace Alumitone Bass Bar in the neck position
- Lace Alumitone DeathBar in the bridge position
- Allparts stacked pots (volume/tone volume/tone)
- Mullard capacitors
- MEC on-on switch for coil split (humbucker-single coil)
- Gotoh GB 350 lightweight bass tuners
- Gotoh Stealth ST 31 guitar tuners
- 2 xPure Tone Multi Contact jack output
- d'Addario EXL 170 - 12 strings
- Weight: 4.2 kg

Electronics circuit were done by my good friend Bas Becu (BQ Music)

View attachment 4558431
View attachment 4558432
View attachment 4558433
View attachment 4558434
View attachment 4558435
View attachment 4558436
View attachment 4558437
View attachment 4558438
View attachment 4558439
View attachment 4558440
View attachment 4558441
View attachment 4558442
View attachment 4558443


I'll post pics of the build process in several posts below.
That's beautiful!

John
 
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Reactions: Basvarken

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