• TalkBass has been independent since 1998. Add your voice.
    Create a free account to reply to discussions, view embedded media, and browse with fewer display ads.
    Join freeLog in
    Want zero display ads or expanded classifieds tools? Compare plans.

WBO 2023 - Bateries not included

I spent the last two days waiting for glue to dry on the body wing cores, maple vaneer on both sides of the purpleheart.

View attachment 4923892
This was the first side, basically I do the top and botom at the same time and use the bulk of the purpleheart to ensure even clamping and no glue bubbles in the maple. I use wax paper to keep them from gluing to each other on the ends.

So I thought I'd take advantage of having a day off to clean up the body blanks and cut out the wing cores, no problem so far...

Then I got impatient and decided to use a pattern bit in the router table to clean up the edges :cautious: and reminded myself why I bought a robosander.
View attachment 4923896

That's UGLY! :banghead:

Time for a new plan, preferably one that doesn't involve starting over. I looked at all the damage and decided that a simple readjustment of the body lines could do the trick.
Back to the bandsaw, then some creative use of the belt sander and I think this will work ok.
View attachment 4923897
The more I look at it now, the more I like it, I'm calling it an "offset Victory body" ;)

Crisis adverted.
I really like it, that shape benefits (at least visually) from the offset.
 
  • Like
Reactions: postalflunkie
After a short lunch break, and an opportunity to calm down and appreciate that things could have much worse, it's back to the garage.

Thought I'd move on to the neck blank. Cut the headstock angle to around 13° and cleaned up the cut with a hand plane
20230104_151240.jpg


Then set up the router table for the truss rod channel :nailbiting: still nervous about this thing
20230104_154404.jpg


That went absolutely perfect, nice snug fit and got the depth perfect on the first try

Now to finish things off for the day. I cut down the fretboard and sanded the edges smooth.
20230104_151326.jpg

Looking good so far. I could go ahead and glue the fretboard on, but I'm done for now.
Time for a frosty beverage
 
Weight loss time. A little chambering on the top wing. This old dremel scroll saw takes forever to cut through an inch of purpleheart, but it gets the job done.
20230104_172019.jpg


20230105_165606.jpg


I'll work on the bottom wing once I've figured out all the controls. The majority will be for the controll cavity, then another little chamber in front of the pickup.

Now to glue the padauk caps on
20230105_172412.jpg
 
So with the top wing done I needed to work on the bottom wing. First order was to lay out the locations for the pots and switch, then cut the control cavity out of the body core. Then a small amount was chambered out of the rest of the body wing.
20230112_150857.jpg


The back padauk cap was placed against the core and the control cavity was traced so I could cut out the cavity cover. My archaic scroll saw really struggles to cut anything over an eighth of an inch so I apologize for the lines not being very straight...
Then I lined up the back and glued it to the core first, let it set up, then glued on the front.
20230112_193126.jpg


I trimmed off the excess padauk and had to do a mock up of the body against the neck blank.
20230113_174416.jpg


So far, so good
Next order is to route a round over on the body wings, but that's for the weekend.
 
Sunday morning and the house is all to myself, time to go make more sawdust.

Used a drum sander in the drill press to get the padauk almost even with the purpleheart core then put the big 3/4 inch round over bit in the router table. I do this with the bit just starting to touch the edge of the wood and make several passes slightly moving the bit up on each pass. That makes for a clean burn free edge and the chance for tear out is about nill.
End result looks pretty good, with just enough of the maple strip showing from the front.
20230115_121632.jpg


And then to clean up the aftermath before my wife gets home.
20230115_115551.jpg

That's just the router table.... the whole corner of the garage had a nice orange tint to it.

After all was cleaned up and blown out the door I just had to do another mock-up, I wiped it all down with naphtha first to bring out the colors.
20230115_122051~2.jpg
 
Time to start getting the neck in order. I measured out from the zero fret and set the bridge for the 32 inch scale, then set steel rods along the string path to make sure everything aligns correctly.
20230120_113833.jpg


Then it's on to marking where the body wings will sit against the neck blank and sketching where to cut off all the excess.
I changed the blade on my bandsaw to a 1/2 inch blade so I could get nice straight cuts and started cutting.
20230120_124941.jpg


Starting to look like a neck :)
20230120_130228.jpg
 
Busy day here in Central Ohio.
Started of with cussing like a sailor while I figured out how to remove the faucet from my kitchen sink and put in a brand new one :mad:

Then I needed a sanity break, so I roughed in the headstock and trimmed down the sides of the neck :)
20230122_154008.jpg


Now I need to go out and shovel off the rest of my driveway.
20230122_154543.jpg

Glad I waited on the driveway, most of it has melted off already