... ... ... Got no insights at Fender's management, I just tried to rationalize/get a sense from an engineer/product designer standpoint.
Are you an electronics engineer or product designer, dOR? Just curious. I'm certainly neither one, so pardon me if I overstep my boundaries.
... ... ... But, I respectfully submit that the Pre/Post switch is not so much a preamp feature as more of an amplifier module, if not power supply, function.
The signal goes to the power section afterwards. FX return is the last bit before the power section, where the signal goes 2(3) ways > poweramp and cabsimmed(sometimes switchabale) lineout(DI)/headphones. And yes, the poweramp needs to sense if heaphones are plugged to mute. That is why it makes sense to be close to eachother. (pun intended

) ... ... ...
I guess it depends on where you "draw the line" for the preamp, intermediary components, and amplifier/power section. Not being an electronics engineer, but just
looking at the block diagrams, I think of the preamp as ending, in the Rumble's case, with the Active Equalization, Bass, Mid(s) and Treble. The Power Amp is very plainly labeled just before the speaker(s) connection(s). Everything in between those I consider to be intermediary, or optional; such as the
entire FX Loop, Line Out, Pre/Post Switch, Aux In and/or Headphone module, filters, limiters, even the Master volume control in the case of those Rumbles with Pre/Post Switch! I could be wrong of course, if some of the intermediary functions are included on the Rumble preamp PCB, since I'm not that intimate with the actual electronics.

And puns aside, electronically speaking at least, I don't believe the Headphone Detect sensor has to necessarily be physically close to the poweramp to shut it off.

... ... ... Kind of in between pre/poweramp, but isn't really. Parallel to the poweramp. ... ... ...
Electronically speaking, "parallel" means, to me at least, that the signal can take either, or possibly both, paths. What I'm calling intermediary functions are definitely not parallel at all. The signal must traverse through them in some manner before it can reach the poweramp.
... ... ... Yes, I too believe that the 200/500 heads share the same preamp with the 800 HD. ... ... ...
... ... ... Almost, but not exactly, they are the same as the "old" 100 and the current 200/500 combos: no pre/post switch ... ... ...
You are quite electronically correct there, sir. One preamp (by my lines drawn above) includes the Master volume control and one does not. I was referring to the sharing of all the other preamp functions (again, by my previously drawn lines).
... ... ... Agreed. I think the 800 was just a bit more in price, but much more power/versatility (2Ohm capable). Also the lower powered heads were not viable 'cause with the 200/500 combos You got a lot more for the money. ... ... ...
If you call approximately double "just a bit more in price"!?!

Yes, you certainly should get a lot more for that price difference.
... ... ... The current 800 combo costs around 150 eur more than the head itself. That is a really good price for a matching well made 2x10! The Rumble 2x10 is 400 EUR+ alone!
Basically Fender was (is) it's own competition there IMO.
Yes, indeed! But, It's not being their own competition. That's the higher quality, more expensive components required for the 2 ohm capable 800 HD over the same less expensive components for the 2.67 ohm capable 800 combo. Yes, from what I've read elsewhere here on TB, 2 ohm does require that much better components than even 2.67 ohm capable units.
... ... ... However, as previously mentioned, the R100 "upgrade" of some, not all, units is officially "due to ongoing supply issues", which implies an isolated temporary situation, not a full-blown upgrade program for the whole existing model line. ... ... ...
I'm sorry, but I don't see how.

Thanks, again.