Im back
my last shop day got a little frustrating and Im sorry, I was too involved with the task at hand to take pics. What I did do
checked the output jack, well it wasnt wired wrong,

just in case, I flowed a touch more solder on all the lugs as well as the pot lugs. As I was reinstalling the jack in the guitar, I noticed the jack was touching the cavity shielding which was grounding out the signal. I trimmed back the shield tape and changed the orientation of the prong that touches the plug (Im sure theres a tec. term for this, but I dont know what it is). After this, I plugged in to an amp
better
but still too much noise.

I then decided I need to shield the pick-up cavities. As I began removing the pick-up screws, I was unhappy with the way the screws where threaded into the covers, stopping them from floating with height adjustments. While removing the pick-ups from there covers, I found my next problem. The lead wires on the bridge pick-up had begun to fray at the eyelets and this, I think, was the true culprit of the noise. I turned up the heat on my soldering iron cut the wire, striped it back, tined it, and with a couple quick touches it was reattached good as new. Since I had the pick-ups out, I continued to shield the cavities just to be sure. Up next, ream out the screw holes on the pick-up covers. Well
this didnt go as easily as it should have, I felt that drilling them out would be too aggressive and I had already reamed them out once with a tap and that worked well. So, I opted for this method again, I say you learn something new with every build no matter how many youve done and on this one, with my first wood pick-up covers, I learned that the covers need to be just a bit wider. As I got about half way through the screw hole I heard a crack

:scowl: the bottom side of the cover split, I guess I was not taking the time the wood required, I continued to ream the hole out with one finger over the split so I could feel the wood move and adjust my force and speed accordingly. With the tap all the way through the screw hole of the cover and the cover in a mini vice, I sanded back the finish.

With the tap holding the fracture open I dropped some CA glue on it and quickly removed the tap.Once the glue set, I chiseled off the excess and sanded it flush, cleaned it with naphtha and began reapplying the wipe-on-poly. This happened on three out of four of the screw holes at some point and was not a situation I wanted to deal with so close to being finished, needless to say I was not happy.

Completion was in my sight so I dealt with it, but I still didnt know if I had solved my noise issue.
Thankfully I got an extra day in the shop so first thing I did was sand and buff out the pickups. In the end, the only evidence of this horrible set back is 1 very small discolored fissure line (stabilized with CA glue) that sits down in the pick-up cavity never to be seen. But I know its there
ARRGHH