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Jury-rigged workshop tools.

Jul 28, 2009
1,048
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Plenty of people mod basses, but I'm curious as to how many people mod their tools? I'm sure I'm not the only one to take an inexpensive piece of equipment and (hopefully) improve it with a little creative thinking, so let's see some jury-rigged tools.

40 Watt Weller soldering iron station

Soldering%20station.jpg


As well-made as this iron was for the price, I eventually got tired of plugging and unplugging in order to turn the thing on or off. So I bought a stand from RadioShack, drilled a few holes, cut the power chord, soldered the outlet plug to a new two-conductor wire, and wired an on/off switch. The iron works as well as ever, and is much easier to work with on projects that require frequent pauses for component arrangement.

Planet Waves ex-portable headstand

Headstand1.jpg


After using it once out of the package, I was regretting this purchase. Although the legs lock into the open position, the light plastic frame just felt flimsy, and any lateral motion against the bass during deployment caused the stand to shift position or even fall over. So I did what any sensible person would do: fill the hollow spaces in the legs with molten solder to add weight.:D

Headstand2.jpg


Unfortunately, the heat from the soldering iron damaged the plastic joint enough so that the third leg wouldn't lock in place. So I turned it into a permanent stand by injecting epoxy into the joint and other moving parts while it was open, and now it's sturdier than ever, if a bit weird looking.
 
I love your soldering stand idea, I can't believe I've never thought of that. I'm constantly unplugging and replugging that dang thing. I'm gonna have to steal that ide-er.

I'll try to snap a pic or two, but I've been modifying my tools forever. In fact my first mod was to bend one of my dad's drillbits when I was about seven, so that it would "go around wider and make bigger hole, Dad! That bit's too small for my axle!" My Dad loves to tell that story. My eyes were so wide when he showed me the box with all of his bits in it. No need to bend them after all!

I'm forever bending screwdrivers, chisels, reams, etc for better access. I rammed a wooden rod through my weedwacker handle to extend it better so I can trim vertically without killing my back. I extend handles on things for better leverage, shorten back drill bits and allen keys, grind narrower angles on my chisels, make scrapers out of thick bits of stainless, you name it.

I bet most of us have modified a tool or two over time to make it function better or do a function it wasn't supposed to because the nearest tool shop was closed on a Sunday evening or because we just knew it would work. I'm drawing a blank on specifics right now, but I do plan to continue modifying and creating tools as necessary...
 
Another thought, our "workshops" (I realize they vary widely :D ) are technically tools we have built in order to facilitate our work. Then there're all the jigs and templates we make which take time to make, but really can make so much work easier. Yeah, this thread could go on...
 
Alright this seems like the perfect time to show a cobbled creation. I needed to be able to sand nice long yet square and vertical. Especially handy for body halves and body wings with figured woods, maple out of the joiner never made a clean joint with the tear out. Also made good use out of a cheap old amp stand.
Thank goodness for reasonably sound pressure treated wood.
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