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My first refinish project (sorry, g***** content)

Ok, I know this is a bass forum, but I thought I’d share my Telecaster refinish project with y’all. I consider myself a bassist, but I do occasionally play g*****. Besides, this being my first refinish attempt, I didn't want to screw up any of my basses! This Tele was my birthday present to myself in 2004. I had ordered one in Lake Placid Blue, but it was taking forever so I decided to just pick one from what the store had in stock. This was the one that played the best, but I wasn’t crazy about the color (sorry Midnight Wine fans). The color was just too close to Texas A&M maroon. My friends all liked to tease me about my Aggie-caster. So I planned one day to refinish it in UT burnt orange, transforming it into a Bevo-caster. I finally worked up the courage to do it this Christmas.

The hardest part was gaining an understanding the various options for paint and clear-coat. I was trying to replicate a specific color so that pretty much limited me to auto-body paint, because they can mix just about any color you want. I didn’t want to wait three months for acrylic lacquer to cure, so I went with a two-part poly clear coat. I had the color mixed and loaded into aerosol cans by a local auto paint supply store and I ordered some Aero Max clear coat off the web.

When I started this project I had no idea how much it was going to cost. The clear coat alone was $80 for two cans, plus the paint, a respirator, sand paper, a 6” random-orbit buffer, masking tape, duct-tape, drop cloths, polishing compounds, and lots of other miscellaneous stuff. Altogether I spent over $250! Because of the cost, the amount of work, and the hazardous paint I’ll probably never do this again, but I’m glad I did this one. Now I have a one-of-a-kind, personalized Tele.

Here’s the Aggie-Caster as it looked originally:
01AggieCaster.jpg


First I stripped off all the hardware and scuff sanded the poly finish:
02Scuffed.jpg


Here it is after a few coats of paint:
03painted.jpg


In these next two photos you can see I had some pretty bad orange-peel after I finished the clear coat:
04orange-peel.jpg
05stick-removed.jpg


Then it was on to the most difficult and nerve-wracking part: sanding the clear coat:
06first-sanding.jpg


Here I’m working with a couple of the coarser grit papers to get rid of a sag:
07second-sanding.jpg


After the final sanding with 1200 grit you can see that the clear coat is not 100% flat, but I was afraid of sanding through to the paint beneath:
08sanding-finised.jpg


Then it was off to the buffer and some polishing compound. You can see that it buffed up nicely, but the polishing compound left swirl marks:
09swirl.jpg


After polishing again with swirl remover it looks pretty good:
10swirl-removed.jpg


I shielded the body cavities before re-assembling it:
11cavities-shielded.jpg


The finished product:
12bevo-caster.jpg


13front-finish.jpg


14back-finish.jpg


Although it is far from a perfect paint job I’m pretty happy with the transformation.

Here’s one final shot of my new Bevo-caster:
15bevo-caster.jpg


I hope you enjoyed reading!

John
 
How did you like the 2k Aeromax? I have been looking at this

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it is cheaper and has decent reviews.

Wow, that is half the cost of Aeromax! The description sounds exactly the same.

The Aeromax was a breeze to apply. I'm sure the orange peel was due to my own inexperience. Even with a respirator this stuff scared the hell out of me. It smelled like peppermint. Shouldn't deadly fumes smell bad? It dried in 5 min, was hard in 24 hours, and cured rock-solid in less than a week. The original poly coat looked like a thick layer of plastic over the paint. The Aeromax doesn't look like a separate layer. If I had it to do over again though, I would like to have put a thicker coat on as I was afraid of sanding through to the paint. The project would have turned out better if I had clear coated it again after sanding. But I'm the only one who will ever be able to see the flaws.
 
Wow, that is half the cost of Aeromax! The description sounds exactly the same.

The Aeromax was a breeze to apply. I'm sure the orange peel was due to my own inexperience. Even with a respirator this stuff scared the hell out of me. It smelled like peppermint. Shouldn't deadly fumes smell bad? It dried in 5 min, was hard in 24 hours, and cured rock-solid in less than a week.

I tried the spraymax which I suspect is the same thing as the Aeromax, and I had quite a bit of orange peel, so I don't think it's your technique, rather there is not enough pressure to atomize the poly correctly, and it is quite heavy in solids. One can yielded 4 thick coats, as compared to one can of nitro lacquer, which barely covers a body after it is emptied.