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Not only am I inexperienced with building jigs, I'm also inexperienced with using routers. I thought there was a lot more adjustability of depth than there is. But in fairness to me they sure make it look like there is. I looked at that gear and those teeth and expected it to go down at least another 3/4". Doesn't it look like it should?
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That's absolutely how I took it. I didn't mean that you made me feel like I didn't know anything, I meant as a matter of fact that I don't know anything.Possibly. Is something else preventing the motor from going further down?
Also, I meant my remark to be encouraging in a “we’ve all done it” way. Hopefully it was taken that way.
And once you get into making jigs to make fixtures to make jigs and templates, it gets really meta. 
Fill it with water thin CA glue and you should be good to go.How concerned should I be about this either crack or sap line in the one strip of cherry? I didn't notice it before and it seems solid.View attachment 6981174
Not sure which router this is, but some of them have multiple different bases that can be used with the same motor. There might be a different base that uses the full travel.Not only am I inexperienced with building jigs, I'm also inexperienced with using routers. I thought there was a lot more adjustability of depth than there is. But in fairness to me they sure make it look like there is. I looked at that gear and those teeth and expected it to go down at least another 3/4". Doesn't it look like it should?
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It's the cheapest generic thing I could find on Amazon. I don't know if there are other bases but I have a 3" bit on the way. That should take care of it I hope.Not sure which router this is, but some of them have multiple different bases that can be used with the same motor. There might be a different base that uses the full travel.
I was worried about this problem when I built a similar jig and solved it by placing the router between the curved rails instead of on top of them. It cuts basically flush with the bottom of the rails.
Here it is after a couple hours of light smoothing with the Shinto as I watched a recording of Tuesday's AGT.
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It's pretty cool when the vision in your head starts to become concrete. Still plenty of opportunities to screw it up though.That’s really starting to take shape !