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Squier Jazz / T-40 frankenbuild

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Still gotta do some work on the PG. I see now why people pay $60 for a custom-cut PG :)
 
How did you cut that pick guard out?

The easiest way I found to do it is to make a template out of wood, then cut the pick guard out with a straight pattern bit, for the neck pocket and pickup cavities, and a chamfer bit for the beveled edges.

Its much easier to sand a wooden template until it is perfect than to try and fix pick guard material after its been cut.
 
How did you cut that pick guard out?

The easiest way I found to do it is to make a template out of wood, then cut the pick guard out with a straight pattern bit, for the neck pocket and pickup cavities, and a chamfer bit for the beveled edges.

Its much easier to sand a wooden template until it is perfect than to try and fix pick guard material after its been cut.

Yeah. I cut it out with a scroll saw and tried to sand / bevel it by hand. It didn`t look perfect so I kept messing with it. The more I tried to fix it, the worse it looked. Looks like crap now and I gave up on it. Tricky stuff - too hard to work by hand, too soft to use power tools. So I cut an MDF pattern today and have it ready to go when another PG sheet arrives. Live & learn :hmm:
 
A Marcus Miller type pickguard will solve a lot of problems.

Unfortunately, you may be right. Sigh. After taking a close look at the wiring, the pots are not going to just line up, due to the wiring. So, it`s either a PG that will accommodate the 2x2 pot configuration, or a rewire will be needed. Although I really don`t like the MM design, aesthetics are not at the top of my priority list. Decisions....
 
So... why not stick to the concentric, stacked pots as you planned? It's basically a pot on top of a pot, isn't that complex to wire.

I dunno. I`m wishy-washy. And I didn`t take into account that new pots & knobs would run $50. Plus I`m completely ignorant when it comes to electronics. I`m afraid of getting into a mess I can`t get myself out of. Looking at the circuit I know it shouldn`t be a problem, but if I wire it all up and there`s a problem, I`ll be at a total loss. If I understood the science of it all better and had more experience, I wouldn`t hesitate. An example of my lack of understanding: I see the orange caps on a couple of the pots, but what are the two little blue-striped - bulb looking things - capacitors of another type ? And there was still the question left somewhat unanswered about how much effect different pots might have.
 
Progress was going good. After a couple of false starts on the PG, I did it the right way: cut a pattern out of MDF, then used a pattern bit to cut the guard. Turned out nicely, and I went with a version of the P/J hybrid mockup that will port the electronics over intact. Got my jack, shielding tape in, was all set to finish it up. But...my wife has had a relapse of her cancer. It is now in her brain, and her prognosis is poor. Between caring for her, our two small kids, and trying to work & maintain our household, all extracurricular activity has stopped. If any of you are praying folks, we need it.
 
Progress was going good. After a couple of false starts on the PG, I did it the right way: cut a pattern out of MDF, then used a pattern bit to cut the guard. Turned out nicely, and I went with a version of the P/J hybrid mockup that will port the electronics over intact. Got my jack, shielding tape in, was all set to finish it up. But...my wife has had a relapse of her cancer. It is now in her brain, and her prognosis is poor. Between caring for her, our two small kids, and trying to work & maintain our household, all extracurricular activity has stopped. If any of you are praying folks, we need it.

Ohh, man. Thats terrible and I'm really sorry to hear it. Prayers for your wife and your family.
 
Had a little time to work on the bass. After a test - fitting of everything, I committed the same mistake as some of you others - I routed the bridge pup a hair too big. So, after filling the gap, the body is prepped for a refin now. Just waiting for the next warm, dry day :)